Filling and packaging machines for liquid and viscous foods in cups and bottles, including aseptic thermoforming systems
Ampack GmbH
Königsbrunn (Lechfeldgraben 7, 86343) · GermanyNew on Amplifa
About Ampack
Ampack GmbH is a manufacturer of hygienic filling and packaging machines headquartered in Königsbrunn near Augsburg and part of the Ceratech Group. Since 1973, the specialists have been developing, designing and manufacturing filling machines according to specific customer requirements. The portfolio includes linear fillers and rotary fillers for cups (FCL, LFS, AA, AD, KF), thermoforming machines for cups (TFA) and filling machines for bottles (FBL) with volumes of 50 to 1,500 ml in HDPE, PP and PET. Outputs range from 7,000 to 60,000 cups or up to 36,000 bottles per hour; aseptic versions operate with H₂O₂ packaging material sterilisation and fully automatic CIP/SIP. The systems are used mainly in food processing, dairies, baby and drinking nutrition, delicatessen products and to-go drinks. More than 1,600 installed machines on all continents are supported by a comprehensive service offering including support, spare parts, maintenance, modernisations and laboratory services.
- Site
- Königsbrunn
- Processes
- Filling machines for cups (FCL), Filling machines for cups (LFS), Thermoforming machine for cups (TFA), Filling machines for bottles (FBL), Aseptic filling (H₂O₂ packaging material sterilisation, CIP/SIP), Modernisation / retrofit of filling systems, Maintenance, inspection, overhaul of filling and packaging systems, Laboratory services (feasibility studies, mechanical/mechatronic tests, microbiological
- Materials
- HDPE, PP, PET, H₂O₂ packaging material sterilisation
- Certificates
- FDA product safety (TFA), Fully automatic CIP/SIP, Code of Conduct / LkSG-oriented procurement
- Founded
- 1973
- Industries
- Food processing, Dairy, Baby and drinking nutrition, Delicatessen/dips, Beverages (drinks to-go)
- 01
Consulting and requirements analysis
- 02
Development and design
- 03
Manufacturing and assembly of the systems
- 04
Commissioning and training
- 05
Maintenance, support and modernisation over the machine life cycle
Packaging materials and machine technology
HDPE
Bottle material for the FBL filling machines.
PP
Bottle material for the FBL filling machines.
PET
Bottle material for the FBL filling machines.
H₂O₂ packaging material sterilisation
Sterilisation of packaging materials for aseptic filling of highly sensitive foods.
Locations
Königsbrunn
DEHeadquarters with development, design, manufacturing and test centre
- Lot size
- Custom systems according to customer requirements
- Materials
- Stainless steel/food hygiene technology
- Linear filler FCL
- Linear filler LFS
- Thermoforming machine TFA
- Filling machine FBL
- Test centre for feasibility studies
Systems and machine types
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Filling machines for cups (FCL)Assembly | – | – | – | 8,000 – 60,000 cups/h | – |
| Filling machines for cups (LFS)Assembly | – | – | – | 7,000 – 20,000 cups/h | – |
| Thermoforming machine for cups (TFA)Assembly | – | – | – | 8,000 – 50,400 cups/h | preformed plastic cups |
| Filling machines for bottles (FBL)Assembly | – | 1,500 ml | 50 ml | 8,000 – 36,000 bottles/h | HDPE, PP, PET |
| Aseptic filling (H₂O₂ packaging material sterilisation, CIP/SIP)Assembly | – | – | – | – | – |
| Modernisation / retrofit of filling systemsEngineering | – | – | – | – | – |
| Maintenance, inspection, overhaul of filling and packaging systemsAssembly | – | – | – | – | – |
| Laboratory services (feasibility studies, mechanical/mechatronic tests, microbiologicalTesting | – | – | – | – | – |
9 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Linear filler for cups | Ampack FCL | – | – | – | Königsbrunn, Germany |
| Linear filler for cups | Ampack LFS | – | – | – | Königsbrunn, Germany |
| Thermoforming machine for cups | Ampack TFA | – | – | – | Königsbrunn, Germany |
| Filling machine for bottles | Ampack FBL | – | – | – | Königsbrunn, Germany |
| Linear filler for cups (used machine) | Ampack AA12 | 2 | Format 75 mm diameter, 12 cup lanes, approx. 26,000 cups/h | 2016 | China |
| Linear filler for cups (used machine) | Ampack AD10/2 S | – | Format 70 mm diameter, approx. 36,000 cups/h | – | – |
| Rotary filler for cups (used machine) | Ampack KF1/4 | 1 | 2-chamber cups, 4 cup lanes, approx. 7,200 cups/h | 2008 | Aretsried, Germany |
| Rotary filler for cups (used machine) | Ampack KF1/3 | – | 95 mm diameter + 2-chamber cups 93 x 122 mm, approx. 5,400 cups/h | – | – |
| Linear filler for cups (used machine) | Ampack FCL 3080 A | – | Format 95 mm diameter + dummy (individually adaptable), approx. 19,000 cups/h | – | – |
Additional services
Quality
The systems meet strict hygiene and food standards; the TFA thermoforming machine meets the FDA product safety requirements, and aseptic versions operate with continuous monitoring of the sterile overpressure as well as CIP/SIP.
| Evidence | Königsbrunn |
|---|---|
| FDA product safety (TFA) | |
| Fully automatic CIP/SIP | |
| Code of Conduct / LkSG-oriented procurement |
History
- 1973
Start of the development, design and manufacture of filling machines in Königsbrunn
Today part of the Ceratech Group; more than 1,600 machines installed worldwide on all continents