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Appel – Fertigung

Consulting, accessories and services for die-cutting technology, die-making and digital cutting for the packaging industry.

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Appel Die-Cutting

Kirchheim unter Teck (73230), GermanyNew on Amplifa

1991Founded
2–10Employees
Sole proprietorshipLegal form
Kirchheim unter TeckHeadquarters

About Appel Die-Cutting

Appel Die-Cutting is a sole proprietorship founded in 1991, based in Kirchheim unter Teck (Baden-Württemberg), and specialized in technical consulting in the field of die-cutting and diemaking. The aim of the consulting is to increase die-cutting, creasing and embossing quality while simultaneously increasing productivity. The service portfolio includes process investigations and diagnostics including complaint analysis, the determination of die specifications according to substrate, the introduction of Kaizen (5S, CIP), zone pressure compensation on die-cutting machines as well as the introduction of appel-mat or ZERO-mat, a film for automatic stripping. Through the group company AST Schneidtechnik, cutting services are offered for materials that cannot be die-cut – using cutting tables (plotters), CO2 lasers, milling or waterjet. In addition, consumables and accessories for die-making and die-cutting are distributed, including Pertinax, Vetronit and Softinax counter plates, steel plates, ejection rubbers (Polyron), stripping tapes (ProfiTape, Tritex), plotter blades for machines from Aristo, Kongsberg, Lasercomb and Zünd, as well as milling tools for Pertinax, steel, brass and aluminium machining. Customers are packaging manufacturers from solid board and corrugated board as well as die makers. The group also includes Appel Consulting and the used machinery dealer boXpert.

Site
Kirchheim unter Teck
Processes
Die-cutting technology / Die-Cutting consulting (die-cutting, creasing and embossing quality, zone, Die-making / Diemaking (dies, Steel Rule Dies), Digital cutting (plotter / cutting table), CO2 laser cutting, Waterjet cutting (Corte por chorro de agua), Milling (Mesa de corte, fresadora - cutting/milling of materials that cannot be die-cut), Manufacturing/refurbishment of dies (Cortadora, Puenteadora, Dobladora, Nick-Afiladora), Kaizen/process consulting, seminars and training (5S, CIP, continuous improvement) for die-cutting
Materials
Pertinax (Phenolic counters, Rillma), Vetronit, Softinax, Steel (steel sheets 1.0 mm for counter plates, steel rules/Flejes, Steel Rule Dies), Brass (for engraving embossing tools), Aluminium (for engraving embossing tools), Solid board, Corrugated board
Founded
1991
Employees
2–10
Industries
Packaging manufacturers (solid board and corrugated board), Die makers, Packaging and Containers Manufacturing
  1. 01

    Process investigation and diagnostics

  2. 02

    Definition of die specifications according to substrate

  3. 03

    Cutting or milling of non-die-cuttable materials (plotter, CO2 laser,

  4. 04

    Distribution of accessories and consumables

  5. 05

    Training and documentation

  6. 06

    Support until production is established

Materials & Processes

PERT

Pertinax

Hard fabric for counter plates (phenolic counters, creasing mats) in die-making.

VET

Vetronit

Material for counter plates in die-making.

SOF

Softinax

Material for counter plates in die-making.

ST

Steel

Steel sheets (1.0 mm) for counter plates, steel rules including Braille versions and Steel Rule Dies.

MS

Brass

Engraving material for embossing tools, machined with the milling tools distributed for this purpose.

AL

Aluminium

Engraving material for embossing tools, machined with the milling tools distributed for this purpose.

GUM

Ejection Rubber (Polyron®)

Ejection rubber and profiles for die-making, cuttable with special blades on plotters and Rubber Cutters.

KART

Solid board and corrugated board

Substrates of customers from the packaging industry for which die specifications are defined.

LAS

CO2 laser cutting

Cutting process for materials that cannot be die-cut.

WA

Waterjet cutting

Cutting process for materials that cannot be die-cut.

PLO

Digital cutting (cutting table/plotter)

Cutting of materials with blades for Aristo, Kongsberg, Lasercomb and Zünd machines.

Locations

Standort Kirchheim unter Teck

Kirchheim unter Teck

DE

Headquarters: consulting, distribution of accessories/consumables, cutting services (AST), used machinery (boXpert)

Materials
Pertinax, Vetronit, Softinax, steel, brass, aluminium, ejection rubber
  • Digital cutting plotters/cutting tables (Aristo, Kongsberg, Lasercomb, Zünd)
  • Milling/engraving machines for Pertinax, steel, brass and aluminium tooling
  • Rubber cutting machines (Rubber Cutters)
  • Machines for die-making and die repair (Cortadora, Puenteadora, Dobladora, Nick-Afiladora)

Products & Services

Die (Steel Rule Die)
Die (Steel Rule Die)Die-making · Packaging industry
Pertinax counter plate (Counter)
Pertinax counter plate (Counter)Milling · Packaging industry
Braille steel rule (Embossing)
Braille steel rule (Embossing)Laser engraving/embossing · Packaging industry
Plotter blades and rubber profiles
Plotter blades and rubber profilesDistribution · Die-making

Inside the production

Cutting technology and tools for die-making and digital cutting
Cutting technology and tools for die-making and digital cutting

Industries

Packaging manufacturers (solid board and corrugated board)Die makersPackaging and Containers Manufacturing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Die-cutting technology / Die-Cutting consulting (die-cutting, creasing and embossing quality, zoneEngineering––––Solid board, Corrugated board
Die-making / Diemaking (dies, Steel Rule Dies)Engineering––––Pertinax, Steel, Brass, Aluminium
Digital cutting (plotter / cutting table)Machining––––Ejection rubber, Various materials that cannot be die-cut
CO2 laser cuttingMachining–––––
Waterjet cutting (Corte por chorro de agua)Machining–––––
Milling (Mesa de corte, fresadora - cutting/milling of materials that cannot be die-cut)Machining–––––
Manufacturing/refurbishment of dies (Cortadora, Puenteadora, Dobladora, Nick-Afiladora)Forming––––Steel (Flejes/Plecas), Pertinax, Vetronit, Softinax, Steel sheets 1.0 mm
Kaizen/process consulting, seminars and training (5S, CIP, continuous improvement) for die-cuttingEngineering–––––
Sale of accessories and consumables for die-making, die-cutting and digital cuttingAssembly––––Steel, Rubber, Pertinax
Trade in used/demo machines for die production and packaging conversion (boxXpert,Assembly–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Digital cutting plotter / cutting tablesAristo––––
Digital cutting plotter / cutting tablesKongsberg––––
Digital cutting plotter / cutting tablesLasercomb––––
Digital cutting plotter / cutting tablesZünd––––
Milling machine / engraving machine (for Pertinax counters, steel counter plates,–––––
Rubber cutting machines (Rubber Cutters)–––––
Machines for die manufacturing/repair (Cortadora, Puenteadora, Dobladora,–––––
Die-cutting machines (zone pressure compensation consulting)–––––

Additional services

Die-cutting consulting (Die-Cutting & Diemaking)Process investigation and diagnostics incl. complaint analysisIntroduction of Kaizen (5S, CIP/Continuous Improvement Process)Zone pressure compensation on die-cutting machinesIntroduction of appel-mat / ZERO-mat (film for automatic stripping)Determination of die specifications according to substrateCutting of materials that cannot be die-cut (plotter, CO2 laser, milling,Seminars/training for die-cutting machine operatorsPreparation of documentationSale of accessories and consumables for die-making, die-cutting and digital cuttingSale of Pertinax/Vetronit/Softinax counter plates, steel plates, ejection rubbersMachines for die-making (cutting, rule processing, bending, nicking/grinding)Distribution of milling tools for Pertinax, steel, brass and aluminium machiningLaser engraving/embossing tools (counter plates, Braille)boXpert machine division: trade in used machinery incl. disassembly, installation, training, …

History

  1. 1991

    Foundation of Appel Die-Cutting (sole proprietorship) in Kirchheim unter Teck.

  2. The Appel family has been based in the Kirchheim unter Teck region for over 35 years – a region where the first laser cutting machine for dies was built around 50 years ago. Group structure into Appel Consulting, AST Schneidtechnik (cutting services and consumables)

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