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Specialist service provider for mobile high-pressure water jet and water jet cutting technology up to 3,000 bar

AQ

AQUATEC Hoch- & Niederdrucktechnik

19322 Wittenberge (Wahrenberger Str. 20b), GermanyNew on Amplifa

more than 20 yearsExistence of the parent company in Wittenberge
3,000 barMaximum operating pressure
500 mmMaximum cuttable material thickness
1,000 mmRemoval width of the removal robots
Sole proprietorship (e.K.)Legal form

About AQUATEC

The AQUATEC group is a specialist service provider for mobile high-pressure water jet and water jet cutting technology with operating pressures up to 3,000 bar. Its range of services covers all surface, blasting, cutting and removal techniques, including ship decoating, concrete rehabilitation above and under water, industrial cleaning, and injection and suspension cutting of steel structures up to 500 mm material thickness. An in-house design and development department develops its own plant systems, special constructions, underwater cutting devices, and robot and manipulation technology controlled from a safe distance. This also includes water cycle management with a mobile water treatment plant and the development of special systems such as a pipeline washing system for the Nord Stream II pipeline. Customers include companies from shipbuilding, offshore and onshore wind energy, construction and bridge rehabilitation, industry and power plants, as well as pipelines and EX areas. The parent company has existed for more than 20 years with its headquarters in Wittenberge (state of Brandenburg); together with AQUATEC Energy and AQUATEC On- & Offshore Service it forms the AQUATEC group.

Site
Wittenberge
Processes
High-pressure water jetting (surface treatment, blasting, cutting and removal technology), Concrete rehabilitation / concrete removal (also underwater), Industrial cleaning (including heat exchanger cleaning, cooling line cleaning), Ship cleaning & ship decoating (removal width up to 1,000 mm, operating pressure up to 3,000 bar), Suspension cutting technology (also underwater, also in EX areas), steel structures up to 500 mm, Water jet cutting (injection cutting technology), Design and development of own plant systems and special constructions, Jetting water treatment / water treatment with closed-loop circulation
Materials
Steel (steel structures, ship contours, anchor bolts, tendons), Concrete, Steel, High-pressure water jet technology
Certificates
Specialist company under the WHG (Water Resources Act)
Industries
Shipbuilding / ship repair, Offshore wind energy, Onshore wind energy, Construction / bridge and lock rehabilitation, Industry and power plants, Pipelines
  1. 01

    Design & development of own plant systems and special constructions

  2. 02

    Project engineering & project management

  3. 03

    High-pressure water jetting (surface, blasting and removal technology)

  4. 04

    Water jet cutting (injection & suspension technology, also underwater)

  5. 05

    Jetting water treatment / water cycle management

  6. 06

    Removal of the removed medium (big-bag separation)

Materials & Processes

Stahl

Steel

Processing of steel structures, ship contours, anchor bolts and tendons up to 500 mm material thickness using cutting and removal techniques.

Beton

Concrete

Concrete rehabilitation and concrete removal above and under water, e.g. on hybrid towers of wind turbines.

WAS

High-pressure water jet technology

Mobile surface, blasting, cutting and removal techniques with operating pressures up to 3,000 bar.

Locations

Wittenberge

DE

Head office / parent company AQUATEC Hoch- & Niederdrucktechnik

Materials
Steel, concrete
  • High-pressure systems up to 3,000 bar
  • Mobile cutting systems (injection & suspension cutting)
  • Removal robots Hammelmann (semi-automatic, vacuum-supported extraction, integrated filter station)
  • Underwater cutting device (in-house development)
  • Mobile water treatment plant
  • Pipeline washing system (in-house development, Nord Stream II)

Industries

Shipbuilding / ship repairOffshore wind energyOnshore wind energyConstruction / bridge and lock rehabilitationIndustry and power plantsPipelinesPetrochemicals / EX areas

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
High-pressure water jetting (surface treatment, blasting, cutting and removal technology)Surface––––Stahl, Beton
Concrete rehabilitation / concrete removal (also underwater)Surface––––Beton
Industrial cleaning (including heat exchanger cleaning, cooling line cleaning)Surface–––––
Ship cleaning & ship decoating (removal width up to 1,000 mm, operating pressure up to 3,000 bar)Surfacemetallurgically clean surface1000 mm––Stahl
Suspension cutting technology (also underwater, also in EX areas), steel structures up to 500 mmMachining––––Stahl, Beton
Water jet cutting (injection cutting technology)Machining––––Stahl
Design and development of own plant systems and special constructionsEngineering–––––
Jetting water treatment / water treatment with closed-loop circulationSurface–––––
Grout testing procedureTesting–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Removal robot (semi-automatic, vacuum-supported extraction, integrated filter station)Hammelmann–Removal width up to 1,000 mm, operating pressure up to 3,000 bar–Wittenberge
Mobile cutting system (injection and suspension cutting technology)––Material thickness up to 500 mm–Wittenberge
High-pressure systems (high-pressure water jet technology)––Operating pressure up to 3,000 bar–Wittenberge
Underwater cutting device (own development)AQUATEC (in-house development)–––Wittenberge
Mobile water treatment plant––––Wittenberge
Pipeline washing system (development and manufacture, first in the world, for Nord Stream II)AQUATEC (in cooperation with Salotech GmbH & Hammelmann GmbH)1––Wittenberge

Additional services

Mobile high-pressure water jet technology up to 3,000 barWater jet cutting technology (injection and suspension cutting, material thickness up to 500 mm)Surface treatment / blasting technologyConcrete rehabilitation (also underwater)Industrial cleaning / industrial and power plant serviceShip cleaning & ship decoatingUnderwater cutting workRobot and manipulation technologyIn-house design & development of plant systems and special constructionsProject engineering and project managementJetting water treatment / water cycle management with mobile water treatment plantDevelopment and manufacture of special systems (e.g. pipeline washing system)

Reference customers

BAM Deutschland AGHEITKAMP Industrial Solutions GmbHWASCO Coatings Germany GmbHKEMNA BAU Andreae GmbH & Co. KGBILFINGER EMS GmbHBILFINGER Engineering & Technologies GmbHBIB Bauen im Bestand GmbHDAMEN Shiprepair GroupNAVANTIA S.A.Ed. ZÜBLIN AGMATTHÄI Bauunternehmen GmbH & Co. KGDeutsche Bahn AGBLOHM+VOSS B.V. & Co. KGHOCHTIEF Offshore Development Solution GmbHABB AGBARD Engineering GmbHWP GROUP B.V.RS DivingE.ON / BALTIC Taucherei- und Bergungsbetrieb Rostock GmbHSalotech GmbH (cooperation partner)Hammelmann GmbH (cooperation partner/manufacturer)

Quality & Environmental Protection

The removal robots with vacuum-supported extraction and integrated filter station enable environmentally friendly operation with separated removed medium; the mobile water treatment plant realizes a closed water cycle. AQUATEC is a certified specialist company under the WHG (Water Resources Act).

EvidenceWittenberge
Specialist company under the WHG (Water Resources Act)

Company History

  1. Founding of the parent company AQUATEC Hoch- und Niederdruck in Wittenberge (in existence for more than 20 years)

  2. Founding of AQUATEC Energy and AQUATEC On- & Offshore Service; merger to form the AQUATEC group

  3. 2013

    Article 'Cutting with water' in the BARD BO1 logbook (August 13, 2013)

  4. Development and manufacture of the world's first pipeline washing system for the Nord Stream II pipeline (cooperation with Salotech and Hammelmann)

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