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Aristotech – Fertigung

Contract manufacturing of medical titanium forgings and orthopedic implants – from engineering to sterile packaging.

Aristotech Logo

Aristotech Industries GmbH

14943 Luckenwalde (Im Biotechnologiepark 6)New on Amplifa

Luckenwalde near BerlinLocation
ISO 13485Certification
HRB 18965 P, AG PotsdamCommercial register
WorldwideDelivery area (OEM)

About Aristotech

Aristotech Industries GmbH is a contract manufacturing specialist for orthopedic devices, medical products, implants and instruments based in Luckenwalde near Berlin. The company manufactures titanium forgings to customer specifications, in particular critical components for total hip arthroplasty such as hip stems, acetabular cups and femoral heads, as well as components for knee and shoulder prostheses, osteosynthesis plates, foot and ankle products and bone screws. The value chain includes 3D engineering, tooling, forging simulation and die design, closed-die forging, machining, honing, surface treatment with bone in-growth coating as well as cleanroom and sterile packaging. Depending on customer requirements, parts are delivered as blanks, finished parts, packaged or sterile, including logistics service. Production is carried out according to ISO 13485 and taking FDA requirements into account, supplying OEM customers worldwide.

Site
Luckenwalde
Processes
Forging (Titanium forgings for custom designs), Closed-die forging, Advanced Machining, Forging simulation, Die design, Tooling, Honing, Bone in-growth coating
Materials
Titanium, Closed-die forging, Advanced Machining, Honing, Bone in-growth coating, Cleanroom / sterile packaging
Certificates
ISO 13485, FDA requirements (customer requirement)
Industries
Orthopedic implants (total hip arthroplasty), Medical technology, OEM medical products
  1. 01

    Engineering / 3D design

  2. 02

    Tooling

  3. 03

    Forging simulation & die design

  4. 04

    Closed-die forging

  5. 05

    Machining (Advanced Machining)

  6. 06

    Honing

  7. 07

    Surface treatment / bone in-growth coating

  8. 08

    In-house laboratory testing

  9. 09

    Cleanroom / sterile packaging

  10. 10

    Logistics service

Materials & Processes

Ti

Titanium

Main material for custom titanium forgings for orthopedic implants.

GSS

Closed-die forging

Process for net-shape-capable forgings for arthroplasty.

MC

Advanced Machining

Machining of the forged blanks through to the finished part.

HON

Honing

Fine machining process for defined surfaces on components.

BIG

Bone in-growth coating

Surface coating to promote bone in-growth in implants.

CRP

Cleanroom / sterile packaging

Packaging of products in the cleanroom through to sterile delivery.

Site

Standort Im Biotechnologiepark 6, 14943 Luckenwalde

Im Biotechnologiepark 6, 14943 Luckenwalde

DE

Headquarters / Production

Materials
Titanium

Components

Titanium closed-die forging
Titanium closed-die forgingClosed-die forging · Orthopedic implants
Machined component
Machined componentAdvanced Machining · Medical technology
Implant with bone in-growth coating
Implant with bone in-growth coatingCoating · Arthroplasty
Polished femoral head
Polished femoral headFinishing · Hip arthroplasty
Sterile-packaged medical product
Sterile-packaged medical productCleanroom packaging · Medical technology

Inside the production

Engineering and 3D design
Engineering and 3D design
Finishing / surface treatment
Finishing / surface treatment
Surface technology
Surface technology
Polishing
Polishing
Production at Aristotech
Production at Aristotech
Production at Aristotech
Production at Aristotech
Production at Aristotech
Production at Aristotech
Production at Aristotech
Production at Aristotech

Industries

Orthopedic implants (total hip arthroplasty)Medical technologyOEM medical products

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Forging (Titanium forgings for custom designs)Forming––––Titanium
Closed-die forgingForming–––––
Advanced MachiningMachining–––––
Forging simulationEngineering–––––
Die designEngineering–––––
ToolingEngineering–––––
HoningSurface–––––
Bone in-growth coatingSurface–––––
FinishingSurface–––––
Cleanroom / Sterile PackagingAssembly–––––
Engineering (3D modeling)Engineering–––––
Product testing / inspection (in-house laboratory)Testing–––––

Additional services

Contract manufacturing (contract manufacturing of orthopedic devices)Titanium forgings to customer specificationEngineering / 3D designToolingForging simulationDie designClosed-die forgingAdvanced Machining (machining)HoningFinishing / surface treatmentBone in-growth coatingCleanroom / sterile packagingTesting / product-related in-house laboratory (product testing)Logistics serviceDelivery as blank, finished part, packaged and/or sterile

Quality

Every part – from the tool to the finished part – is continuously tested in the company's own laboratory; testing and measurement standards follow ISO 13485.

EvidenceLuckenwalde
ISO 13485
FDA requirements (customer requirement)
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