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Aseptconn – Fertigung

Swiss manufacturing and engineering of single-use assemblies, multi-use precision parts and fill-finish filling needles for pharma and biotech

Aseptconn Logo

Aseptconn AG

8317 Tagelswangen (Headquarters) · Bulle (Production)New on Amplifa

2010Founded
2 sites in SwitzerlandSites
2 cleanrooms ISO Class 7Cleanroom
Mirror polish up to Ra 0.8 µmSurface roughness
Public limited company (AG), CommercialLegal form

About Aseptconn AG

Aseptconn AG is a Swiss company with an international scope of operations that offers fluid transfer solutions for pharmaceuticals, biotechnology and the chemical industry. Its range of services covers engineering, manufacturing and distribution of single-use and multi-use solutions up to fill-finish applications. At the headquarters in Tagelswangen, administration, engineering, central warehouse/logistics and hose assembly take place; in two certified cleanrooms (ISO Class 7), customer-specific single-use assemblies are manufactured double-packaged. The production site in Bulle combines precision CNC machining (turning, milling, drilling, grinding), electrical discharge machining (EDM), TIG, orbital, laser and plastics welding, mechanical polishing and electropolishing up to mirror polish Ra 0.8 µm, passivation, laser engraving as well as the manufacture of fill-finish filling needles. Materials include stainless steel (316/316L), Hastelloy, titanium, aluminium, copper, tin, bronze and engineering plastics. The engineering team works according to ISO, DIN and ASME BPE and offers CFD simulations; in addition, the company distributes components for aseptic fluid transfer as well as the software AseptSoft through a partner network.

Site
Tagelswangen
Processes
CNC precision machining (turning, drilling, grinding, milling), Electrical discharge machining (EDM), TIG welding, Orbital welding, Laser welding, Plastics welding, Mechanical polishing, Electropolishing
Materials
Stainless steel, Hastelloy, Titanium, Aluminium, Copper, Tin, Bronze, Engineering plastics
Certificates
ISO Class 7 Cleanroom, 2.2 Certificate and Welding Protocol, Endoscopic Inspection and Roughness Testing, Design according to ISO/DIN/ASME BPE
Founded
2010
Industries
Pharmaceuticals, Biotechnology/Biopharmaceuticals, Chemistry, Food industry, Medical-technology-related fill-finish, Pharma
  1. 01

    Engineering and custom design (ISO/DIN/ASME BPE,

  2. 02

    CNC precision machining (turning, drilling, grinding, milling) and electrical

  3. 03

    TIG, orbital, laser and plastics welding

  4. 04

    Mechanical polishing, electropolishing, passivation and laser engraving

  5. 05

    Endoscopic inspection, surface roughness testing, certification

  6. 06

    Hose assembly and cleanroom assembly of single-use assemblies (ISO Class 7),

  7. 07

    Central warehouse, logistics, consignment warehouse and distribution

Sites

Standort Tagelswangen

Tagelswangen

CH

Headquarters: administration, engineering, central warehouse/logistics, hose assembly, two cleanrooms ISO Class 7 for

Materials
Silicone, TPE, polysulfone, plastics (USP Class VI)
  • ISO Class 7 cleanroom (2 units)
Standort Bulle

Bulle

CH

Production site: CNC machining, fill-finish filling needles, welding, polishing/electropolishing, passivation,

Materials
Stainless steel 316/316L, Hastelloy, titanium, aluminium, copper, tin, bronze, engineering plastics
  • CNC machining centers
  • Electrical discharge machining (EDM)
  • TIG/orbital/laser welding systems
  • Electropolishing and polishing equipment
  • Laser engraving

Components and Products

Fill-Finish Filling Needles
Fill-Finish Filling NeedlesPrecision CNC machining · Pharma/Fill-Finish
Single-Use Assemblies
Single-Use AssembliesISO Class 7 cleanroom assembly · Biotech/Pharma
Overflow and Control Valves
Overflow and Control ValvesDistribution · Pharma
NovAseptic® Mixer Heads
NovAseptic® Mixer HeadsDistribution/Magnetic drive · Biotech
Process Equipment (Stainless Steel, e.g. Special Carts, Containers, Distribution Systems)
Process Equipment (Stainless Steel, e.g. Special Carts, Containers, Distribution Systems)Welding/Polishing · Pharma

Inside the production

Product Portfolio
Product Portfolio
Orbital Welding at the Bulle Production Site
Orbital Welding at the Bulle Production Site
Engineering
Engineering
Single-Use Area
Single-Use Area
Application at Aseptconn
Application at Aseptconn
AseptSoft – Pharma Process Design
AseptSoft – Pharma Process Design

Industries

PharmaceuticalsBiotechnology/BiopharmaceuticalsChemistryFood industryMedical-technology-related fill-finishPharmaBiotechnology/BiopharmaFood industry (critical industries)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC precision machining (turning, drilling, grinding, milling)Machining––––Stainless steel, Hastelloy, Titanium, Aluminium, Copper, Tin, Bronze, Engineering plastics
Electrical discharge machining (EDM)Machining––––Stainless steel, Titanium, Aluminium, Copper, Tin, Bronze, Plastics
TIG weldingJoining––––Stainless steel
Orbital weldingJoining––––Stainless steel
Laser weldingJoining––––Stainless steel
Plastics weldingJoining––––Plastics
Mechanical polishingSurfaceup to Ra 0.8 µm (mirror polish)–––Stainless steel
ElectropolishingSurface––––Stainless steel
Passivation, cleaning and surface preparationSurface––––Stainless steel
Laser engravingSurface––––Stainless steel
Manufacture of fill-finish filling needles (precision-manufactured, inspected, cleaned)Machining––––Stainless steel
Assembly of custom single-use assemblies in cleanroom (ISO Class 7), double-packaged,Assembly––––Silicone, TPE, Polysulfone, Plastics (USP Class VI)
Hose assemblyAssembly––––Silicone, TPE
Engineering: planning, calculation, design, construction and manufacture of custom partsEngineeringMirror polish Ra 0.8 µm–––Stainless steel
CFD simulations and calculationsEngineering–––––
Endoscopic inspection and surface roughness testing, welding protocol, 2.2 certificate,Testing–––––
Rapid prototyping (single-use assemblies, quote within 48h)Engineering–––––

Additional services

Engineering and custom designDesign according to ISO/DIN/ASME BPECFD simulations and calculationsMachining / contract manufacturing (turning, milling, drilling, grinding)Electrical discharge machining (EDM)TIG, orbital, laser and plastics weldingMechanical polishing and electropolishingPassivation, cleaning and surface preparationLaser engraving and traceabilityManufacture of custom single-use assemblies in ISO Class 7 cleanroom, double-packagedManufacture of multi-use solutions and fill-finish filling needlesRapid prototyping (quotes often within 48 hours)Consignment warehouse and procurement optimizationSterilization services, repackaging and multi-packagingMaintenance and staff provisionRecycling programs for single-use materialsAseptSoft software (Pharma Process Design)Distribution/consulting on fluid transfer components via technology partner network

Reference customers

Syntegon/Bosch (needle compatibility, not designated as a customer)Bausch+Ströbel (needle compatibility)Groninger (needle compatibility)Optima (needle compatibility)

Quality and Certifications

Design is carried out according to ISO, DIN and ASME BPE; delivery includes welding protocols, endoscopically supported surface roughness tests, 2.2 certificates as well as material certificates validated by mass spectrometry. Single-use assembly takes place in two certified cleanrooms of ISO Class 7, double-packaged and gamma-sterilizable.

EvidenceTagelswangenBulle
ISO Class 7 Cleanroom
2.2 Certificate and Welding Protocol
Endoscopic Inspection and Roughness Testing
Design according to ISO/DIN/ASME BPE

History

  1. 2010

    Founding of Aseptconn AG according to the website's JSON-LD (foundingDate)

  2. Relocation of the headquarters from Dietikon (Moosmattstrasse 24) to Ringstrasse 24c, 8317 Tagelswangen, with new cleanrooms; the Bulle production site remains unchanged

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