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Astego – Fertigung

CNC machining, heat treatment, investment casting and engineering of metal components in Offenbach am Main.

Astego Logo

Astego

Offenbach am MainNew on Amplifa

Offenbach am MainLocation
24Tool pockets Magazine M2Pro
D80 mmMax. bar passage turning centre

About Astego

Astego is a manufacturing service provider based in Offenbach am Main offering mechanical metalworking, heat treatment, investment casting (lost-wax casting) and custom engineering services. In the field of machining, the company produces components by 2-, 3- and 5-axis turning and milling as well as various grinding processes such as centreless, surface, cylindrical and internal grinding. The material range comprises steel, aluminium, brass and titanium. The in-house heat treatment includes case hardening (carburizing), annealing, quenching and bluing; in addition, components are pretreated by sandblasting. Through its own foundry, in which investment casting processes are used, and its own design department equipped with AutoCAD, SolidWorks and CATIA, Astego covers the entire manufacturing process from idea to finished component – from single prototypes to larger series. Production is carried out on DMG MORI machines.

Site
Offenbach am Main
Processes
Turning (2-, 3-, 5-axis), Milling (2, 3, 5 axes), Grinding (centreless, surface, cylindrical, internal grinding), Case hardening (Carburizing), Annealing, Hardening/Quenching, Bluing, Sandblasting
Materials
Steel, Aluminium, Brass, Titanium, Low-carbon steel (case-hardening steel), Case Hardening, Annealing, Quenching
Certificates
24/7 monitoring of facilities and processes
  1. 01

    Engineering/Design

  2. 02

    Investment Casting

  3. 03

    CNC Turning

  4. 04

    CNC Milling

  5. 05

    Grinding

  6. 06

    Heat Treatment

  7. 07

    Sandblasting/Bluing

  8. 08

    Quality Control

Materials and Processes

St

Steel

Main material for machining, case hardening and heat treatment.

Al

Aluminium

Lightweight metal for CNC turned and milled parts.

Ms

Brass

Material for turned and milled precision parts.

Ti

Titanium

High-strength material for demanding machining tasks.

Carburizing

Case Hardening

Surface hardening of low-carbon steel parts for high wear resistance.

Annealing

Annealing

Improves ductility, machinability and structural stability.

Quenching

Quenching

Increases hardness and strength through rapid cooling in water, oil or air.

Bluing

Bluing

Forms a magnetite layer for corrosion protection and a dark appearance.

Sandblasting

Sandblasting

Removes rust and contaminants and prepares surfaces for coatings.

Investment Casting

Investment Casting

Casting process for components of any complexity in the company's own foundry.

Location

Offenbach am Main

DE

Production and location

Materials
Steel, Aluminium, Brass, Titanium
  • DMG MORI M2Pro – vertical machining centre (travel 1100/550/510 mm, table 1400 x 600 mm, 24 tool pockets)
  • DMG MORI CLX 450 V3 – 2-axis turning centre with driven tools, C-axis, bar passage D80 mm
  • DMG MORI CMX70 U – 5-axis universal machining centre (travel 750/600/520 mm, B -10°/+95°, C 360°)

Inside the production

Vertical machining centre M2Pro
Vertical machining centre M2Pro
Machining centre M2Pro – view 2
Machining centre M2Pro – view 2
Machining centre M2Pro – view 3
Machining centre M2Pro – view 3
Case hardening (Carburizing)
Case hardening (Carburizing)
Annealing
Annealing
Quenching
Quenching
Bluing
Bluing
Sandblasting
Sandblasting

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Turning (2-, 3-, 5-axis)Machining––––Steel, Aluminium, Brass, Titanium
Milling (2, 3, 5 axes)Machining––––Steel, Aluminium, Brass, Titanium
Grinding (centreless, surface, cylindrical, internal grinding)Machining–––––
Case hardening (Carburizing)Heat Treatment––––Steel (low-carbon)
AnnealingHeat Treatment–––––
Hardening/QuenchingHeat Treatment––––Steel, Metals
BluingSurface Treatment––––Steel
SandblastingSurface Treatment––––Metal
Investment CastingCasting–––––
Custom engineering/design development (AutoCAD, SolidWorks, CATIA)Engineering–––––
Design & PrototypingEngineering–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Vertical machining centreDMG MORI M2Pro–Travel X/Y/Z 1100/550/510 mm, table 1400 x 600 mm–Offenbach am Main
2-axis universal turning centre with driven tools and C-axisDMG MORI CLX 450 V3–Max. bar passage D80 mm–Offenbach am Main
Universal machining centre (5-axis)DMG MORI CMX70 U–Travel X/Y/Z 750/600/520 mm, table 800x620, B -10°/+95°, C 360°–Offenbach am Main

Additional services

CNC turning (2/3/5-axis)CNC millingGrinding (centreless, surface, cylindrical and internal grinding)Heat treatment (case hardening/carburizing, annealing, quenching, bluing)Shot blasting/sandblastingInvestment casting (lost-wax casting)Engineering/design (AutoCAD, SolidWorks, CATIA)Prototyping

Quality

Quality assurance is integrated into all production phases, from design to final inspection. According to the company, facilities, processes and finished products are monitored around the clock.

EvidenceOffenbach am Main
24/7 monitoring of facilities and processes
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