Specialty metals and precision components made from titanium, nickel and stainless steel alloys for aerospace, defense, energy and medical technology
ATI Inc.
Dallas, TX (HQ) · Pittsburgh, PA · Huntsville, AL · Irvine, CA · Margate, FL · Lockport, NY · Monroe, NC · Albany/Millersburg, OR · Brackenridge, PA · Pageland/Richburg, SC · Richland, WA ·New on Amplifa
About ATI Inc.
ATI Inc. is a publicly listed US company headquartered in Dallas, Texas, with approximately 7,312 employees worldwide. The company produces and processes high-performance materials such as titanium and titanium alloys, nickel- and cobalt-based superalloys, stainless and specialty steels as well as reactive and refractory metals such as zirconium, hafnium, niobium and tantalum. The value chain is vertically integrated: from sponge production via melting processes (AOD, ESR, VIM, VDIP, VAR), hot and cold rolling, forging (isothermal, hot-die, closed-die, ring rolling), powder metallurgy and additive manufacturing to CNC machining, assembly, heat treatment and testing. Products include long products (ingot, billet, bar, pipe), plate, sheet and foil as well as precision-forged and machined components such as compressor and turbine disks, rings, shafts and helicopter rotor components. Key customers are aerospace, defense, oil and gas, chemical industry, energy technology including nuclear power as well as medical technology; long-term contracts exist with Boeing and Airbus. With 57 sites in 17 countries, ATI manufactures in the USA and Europe (including the forging plant Stalowa Wola, Poland) and distributes via offices in Asia, Europe and the Americas. In Germany, ATI is represented by ATI Materials GmbH in Düsseldorf.
- Site
- Dallas, TX, USA
- Processes
- Precision Machining (rough and finish machining aerospace-quality), Sonic Configuration Machining, Boring, Turning and Finishing (jet engine shafts, oil & gas components), Machining & Subassembly Services, Isothermal Forging, Hot-Die Forging, Closed Die (Impression Die) Forging, Ring Rolling (ring forging/rolling)
- Materials
- Titanium CP Grade 1, Titanium CP Grade 2, Titanium CP Grade 3, Titanium CP Grade 4, Ti-6Al-4V Grade 5, Titanium 6Al-4V ELI, Ti-6Al-2Sn-4Zr-2Mo, ATI 425
- Certificates
- ISO 9001:2015 / AS9100D, ISO 14001:2015, ISO 45001:2018, ISO/IEC 17025:2017, Nadcap Material Testing
- Founded
- 1996
- Employees
- 7312
- Industries
- Aerospace, Defense/Hypersonics, Oil & Gas, Chemical Process Engineering, Electrical Energy/Nuclear Power, Medical Technology
- 01
Melting (AOD, ESR, VIM, VDIP, VAR)
- 02
Forming (rolling, forging, ring rolling)
- 03
Powder metallurgy / Additive manufacturing
- 04
Heat treatment
- 05
Machining & Assembly
- 06
Testing & Certification
Materials & Processes
Titanium & Titanium Alloys
CP Grades 1–4, Ti-6Al-4V (Grade 5/23 ELI), Ti-6-2-4-2, ATI 425, ATI 6-7 for engines, airframes and medical applications.
Nickel- and Cobalt-based Superalloys
High-temperature alloys for turbine and engine components.
Stainless & Specialty Steels
Austenitic (200/300 series), ferritic/martensitic (400 series), duplex (ATI 2102, 2003, 2304, 2205, 255, Zeron 100) and PH steels (ATI 15-5, 17-4, 17-7).
Aluminum Alloys
Forged structural and ring components for aerospace.
Zirconium (ATI Zircadyne 702/705, Zircaloy-2/4)
Corrosion-resistant materials for nuclear energy and chemical process engineering.
Niobium, Tantalum, Hafnium, Vanadium, Tungsten
Refractory metals for superconductivity, medical technology and defense.
NiTi Shape Memory Alloys
ATI NiTi SEA/SMA alloys for actuators and specialty applications.
ATI Datalloy 2 Drill Collar Steel
Stainless steel for oil and gas downhole components.
Sites
Cudahy, WI
USForged Products Manufacturing (isothermal forging, ring rolling)
- Part weight / size
- Isothermal: Ø up to 1155 mm, up to 900 kg
- Materials
- Titanium alloys, nickel superalloys, aluminum, specialty steels
- 3 isothermal forging presses (#118: 12,500 t, SuperCooler technology)
- Ring rolling mill
Irvine, CA
USForged Products Manufacturing (hot-die forging)
- Part weight / size
- Ø up to 914 mm, up to 544 kg
- Materials
- Titanium, iron- and nickel-based alloys
- Hot-die forging presses
- Tooling manufacture
- Ultrasonic testing
Brackenridge, PA
USSpecialty Rolled Products Manufacturing (hot rolling mill HRPF)
- Materials
- Titanium, nickel/cobalt alloys, stainless steel
- Hot-Rolling and Processing Facility (HRPF)
Monroe, NC
USSpecialty Materials Manufacturing (melting, titanium, superalloys, powder)
- Materials
- Nickel superalloys, titanium alloys, cobalt alloys
- Melting facilities AOD, ESR, VIM, VDIP, VAR
- Continuous bar/rod/coil rolling mills
Margate, FL
USAdditive Manufacturing Products Manufacturing
- Materials
- Powder metals, titanium, nickel, iron/cobalt alloys
- Metal Additive Manufacturing facilities (large-format)
Stalowa Wola
PLForged Products Manufacturing (Europe)
Sheffield
UKMachining (boring, turning, finishing)
- Materials
- ATI Datalloy 2, engine materials
- Boring, turning and finishing operations
Düsseldorf
DESales office (ATI Materials GmbH)
Components & Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Precision Machining (rough and finish machining aerospace-quality)Machining | close tolerance parts (no figures) | – | – | – | Titanium, Titanium alloys (6-4), Aluminum, Magnesium, Nickel-based alloys, Waspaloy |
| Sonic Configuration MachiningMachining | – | – | – | – | 6-4 Titanium, Nickel-based alloys, Waspaloy |
| Boring, Turning and Finishing (jet engine shafts, oil & gas components)Machining | – | – | – | – | ATI Datalloy 2® stainless drill collars, Oil & gas component materials |
| Machining & Subassembly ServicesMachining | – | – | – | – | Titanium, Nickel alloys, Superalloys, Stainless steel |
| Isothermal ForgingForming | close tolerance forgings | Diameter: up to 45 in (1155 mm) | up to 2000 lbs (900 kg) | – | Titanium Alloys, Nickel-based Superalloys, Powder Superalloys |
| Hot-Die ForgingForming | – | Diameter: up to 36 in (91.4 cm) | up to 1200 lbs (544 kg) | – | Titanium Alloys, Iron-base Alloys, Nickel-base Alloys |
| Closed Die (Impression Die) ForgingForming | – | Diameter: up to 70 in (1800 mm) | up to 20,000 lbs (9,000 kg) | – | Specialty steel alloys, Titanium alloys, Nickel-based superalloys |
| Ring Rolling (ring forging/rolling)Forming | – | Diameter: 60" to 336" (1500 to 8500 mm) × Heights: up to 120" (3050 mm) | up to 350,000 lbs (150,000 kg) | – | Titanium Alloys, Aluminum Alloys, Specialty Steels |
| Heat treatment, non-destructive testing, machining and finishing after forgingHeat Treatment | – | – | – | – | – |
| Press Forging, Rotary ForgingForming | – | – | – | – | – |
| Melting: AOD, ESR, VIM, VDIP, VARCasting | – | – | – | – | Nickel-based superalloys, Titanium-based alloys, Cobalt-based alloys, Specialty steels |
| Hot Rolling and Processing (HRPF)Forming | – | – | – | – | Titanium, Nickel/Cobalt alloys, Stainless and specialty steel |
| Cold Rolling / Precision Rolled Strip (foil: thickness < 0.0005", slit width < 0.075")Forming | Thickness <.0005", Slit width < .075" | – | – | – | Titanium, Nickel/Cobalt alloy, Stainless/specialty steel |
| Slitting and Cut-to-Length (CTL), Redi-Coil and Plate Mill DepotForming | – | – | – | – | – |
| Surface Grinding, Precision Grinding and PolishingSurface | – | – | – | – | – |
| Abrasive Saw Cutting, Band Saw Cutting, Shearing, Waterjet CuttingMachining | – | – | – | – | – |
| Metallic and Non-Metallic Grit Blasting, Vacuum Creep Flattening, FaroArm Measurement ScanningSurface | – | – | – | – | – |
| Fabrication: Forming, Joining, Cutting, WeldingJoining | – | – | – | – | Titanium and titanium alloys, Nickel-based alloys and superalloys, Specialty steels |
| Additive Manufacturing (metal, large-format, powder metals, printing/heatAdditive | – | large-format (no exact figure) | – | – | Powder metals, Titanium alloys, Nickel alloys, Iron/Cobalt alloys |
| Failure Analysis (laboratory analysis, expert reports)Testing | – | – | – | – | – |
| Non-Destructive Testing, Ultrasonic Testing, Inspection, Testing and CertificationTesting | – | – | – | – | – |
| Flowform Hollow ProductsForming | – | – | – | – | – |
| Production of nickel/cobalt superalloys, titanium alloys, stainless/specialty steels in longEngineering | – | – | – | – | Nickel-based superalloys, Cobalt-based superalloys, Titanium-based alloys, Specialty steels |
7 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Isothermal forging press | ATI #118 isothermal press (SuperCooler technology) | 3 isotherm | 12,500 t press force, up to 45 in (1155 mm) diameter, up to 2000 lbs (900 kg) | – | Cudahy, Wisconsin, USA |
| Ring Rolling Machine / ring rolling mill | ATI | – | Ø 60" to 336" (1500–8500 mm), height up to 120" (3050 mm), up to 350,000 lbs (150,000 kg) | – | Cudahy, Wisconsin, USA |
| Hot-Rolling and Processing Facility (HRPF, hot rolling mill) | ATI | 1 | one of the most powerful hot rolling mills in the world | – | Brackenridge, PA, USA |
| Continuous bar/rod/coil rolling mills | ATI | – | – | – | Monroe, NC, USA |
| CNC machining centers | – | – | – | – | West Coast, USA |
| Melting facilities AOD, ESR, VIM, VDIP, VAR | – | – | – | – | ATI Specialty Materials (including Monroe, NC Titanium Melt Facility) |
| Metal Additive Manufacturing facilities (large-format) | – | – | – | – | Margate, Florida, USA |
Additional services
Reference customers
Quality & Certifications
ATI operates an integrated business management system (IBMS) covering quality, environment and occupational safety; manufacturing is certified to ISO 9001:2015, AS9100D, ISO 14001:2015 and ISO 45001:2018, with laboratory testing to ISO/IEC 17025:2017. Testing services include non-destructive testing, ultrasonic testing, Inspection, Testing and Certification as well as Failure Analysis.
| Evidence | Cudahy, WI |
|---|---|
| ISO 9001:2015 / AS9100D | |
| ISO 14001:2015 | |
| ISO 45001:2018 | |
| ISO/IEC 17025:2017 | |
| Nadcap Material Testing |
History
- 1776
Origin of Allegheny Ludlum (cannon casting during the American Revolutionary War)
- 1901
Founding of Allegheny Steel & Iron; first use of the electric furnace for alloy production
- 1905
Founding of Ladish Forging (Cudahy, WI)
- 1924
First US patent for stainless steel (Allegheny)
- 1957
Founding of Allvac Metals Company by James Nisbet
- 1996
Merger of Teledyne and Allegheny Ludlum into Allegheny Teledyne / Allegheny Technologies (ATI)
- 2009
Acquisition of Crucible Compaction Metals and Crucible Research (powder metallurgy)
- 2011
Acquisition of Ladish Forging
- 2018
Acquisition of Addaero (additive manufacturing)
- 2024
Sale of the Precision Rolled Strip Operations to Ulbrich; commissioning of the Pageland Titanium Sheet Facility
- 2025
Sale of the East Hartford Operations to Barnes Aerospace; GICS reclassification to Aerospace & Defense; titanium contracts with Airbus and Boeing