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Avient – Fertigung

Avient manufactures specialty polymer formulations, thermoplastic compounds, color and additive systems, and advanced composites.

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Avient Corporation

Avon Lake, OH (USA) · Pommerloch (Luxembourg) · Itupeva, SP (Brazil) · Shanghai (China) · Winona, MN (USA)New on Amplifa

2000Founded (foundingDate 31.08.2000)
9,700Employees worldwide
5Central locations on 4 continents
10,000+Customers in 35 countries
50–550 tInjection molding prototyping (clamping force)

About Avient

Avient Corporation is a global manufacturer of specialized material solutions headquartered in Avon Lake, Ohio (USA). The company produces thermoplastic compounds, specialty polymer formulations, color and additive concentrates, thermoplastic elastomers, and advanced composites. In the field of long fiber technology (LFT), carbon and glass fiber reinforced compound pellets are produced using a proprietary pultrusion process, with matrices ranging from polypropylene to PEEK. Under the Glasforms brand, pultruded and continuously filament-wound rods, tubes, profiles, and springs made from fiber-reinforced polymers are manufactured. High-temperature formulations based on PSU, PES, PEI, PPS, PPSU, PEEK, and LCP serve in particular the medical technology, aerospace, and automotive sectors. In addition, Avient offers engineering services such as injection molding prototyping (50–550 t), mold flow analysis, 3D printing, color simulation, and testing services. With more than 9,000 employees, production and sales locations in more than 50 countries, and over 10,000 customers in 35 countries, Avient serves industries ranging from healthcare and transportation to construction, energy, packaging, and telecommunications through to defense.

Site
Avon Lake, OH, USA
Processes
Injection molding (prototyping, multiple machines), Co-extrusion film and wire & cable, Pultrusion (long fiber composite pellets, proprietary pultrusion process), Pultrusion and continuous filament winding (Glasforms rods, tubes, rod profiles, springs), Custom formulations high-temperature polymer concentrates (COMPTEK), Extrusion blow molding (EBM, target application Cesa Solvent Barrier), Coating processing of textile (yarn) and glass products (yarn), Design and manufacturing of plastic color concentrates, plastic additive concentrates and pigment
Materials
PSU (polysulfone), PES (polyethersulfone), PEI (polyetherimide), PPS, PPSU, PEEK, LCP, Polypropylene (PP)
Certificates
ISO 9001:2015, ISO 9001, ISO 13485, IATF 16949, ISO 14001, ISO 45001, ISO 50001
Founded
2000-08-31
Employees
9700
Industries
Healthcare, Transportation/Automotive, Building & Construction, Consumer, Energy, Industrial
  1. 01

    Material development and formulation

  2. 02

    Pultrusion of long fiber compound pellets

  3. 03

    Compounding and color/additive concentrates

  4. 04

    Injection molding prototyping and application development

  5. 05

    Testing and analysis (physical, thermal, rheological)

  6. 06

    Global delivery and technical field service

Locations

Avon Lake, OH

US

Global Headquarters, Innovation Center, Manufacturing, Sales

Materials
Thermoplastic compounds, color and additive concentrates
  • Injection molding machines 50–550 t (prototyping)
  • Moldex 3D simulation
  • Testing laboratory

Pommerloch

LU

EMEA regional headquarters and sales office

Itupeva, SP

BR

Latin America regional headquarters, manufacturing, sales

Materials
Color and additive concentrates

Shanghai

CN

Asia regional headquarters, Innovation Center, manufacturing, sales

Materials
Color and additive concentrates
Standort Winona, MN

Winona, MN

US

Long fiber manufacturing and application development center

Materials
LFT pellets (PP to PEEK, carbon/glass fiber)
  • Pultrusion lines
  • Injection molding machines (prototyping)

Products and Components

Long fiber compound pellets (Complēt / OnForce)
Long fiber compound pellets (Complēt / OnForce)Pultrusion · Structural components Automotive/Consumer
Catheter and medical tubing materials
Catheter and medical tubing materialsMedical Compounds · Healthcare
Trilliant XR lead-replacement thermoplastics for MRI/CT
Trilliant XR lead-replacement thermoplastics for MRI/CTFormulation · Medical technology
Speaker housing components made from recycled PC
Speaker housing components made from recycled PCInjection molding formulation · Consumer
Carbon fiber reinforced composite materials
Carbon fiber reinforced composite materialsPultrusion · Industrial applications

Inside the production

Application Development Center
Application Development Center
Engineered Polymer Services – compound development
Engineered Polymer Services – compound development
Industrial compounding
Industrial compounding
Integrated technical support with 3D printing
Integrated technical support with 3D printing

Industries

HealthcareTransportation/AutomotiveBuilding & ConstructionConsumerEnergyIndustrialPackagingTelecommunicationsDefense/Shooting SportsAerospaceOil & Gas

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Injection molding (prototyping, multiple machines)Plastics––––Thermoplastics (PP to PEEK)
Co-extrusion film and wire & cablePlastics––––Thermoplastics
Pultrusion (long fiber composite pellets, proprietary pultrusion process)Plastics––––Carbon fiber, Glass fiber, thermoplastic matrices PP to PEEK
Pultrusion and continuous filament winding (Glasforms rods, tubes, rod profiles, springs)Plastics––––Glass fiber reinforced polymers (FRP), Epoxy, Carbon fiber, Ceramic composite
Custom formulations high-temperature polymer concentrates (COMPTEK)Plastics––––PSU, PES, PEI, PPS, PPSU, PEEK, LCP
Extrusion blow molding (EBM, target application Cesa Solvent Barrier)Plastics––––HDPE
Coating processing of textile (yarn) and glass products (yarn)Joining––––Textile (yarn), Glass products (yarn)
Design and manufacturing of plastic color concentrates, plastic additive concentrates and pigmentPlastics––––Thermoplastic, Rubber
Overmolding onto PP / PC / ABS / PC/ABS / COPE (TPE)Plastics––––PP, PC, ABS, PC/ABS, COPE, TPE
3D prototyping / rapid mock-ups / 3D printed modelsAdditive–––––
Mold flow analysis, CAE (mold filling simulation, FEA), foaming prediction service, predictiveEngineering–––––
Testing (physical, rheological, thermal, dielectric, flammability, X-ray diffraction,Testing–––––
Laser marking additives / UV laser marking technology for FEPSurface––––FEP, Fluoropolymers
Laser etching and welding (internal testing capability)Testing–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Injection molding machine (prototyping)–multiple50–550 tons clamping force–Application Development Center (Winona, Minnesota and SEM technology centers)
Co-extrusion line (film and wire & cable)–––––
Pultrusion line (LFT pellet production)––––Winona, Minnesota (North America and Europe)
Liquid color dosing systemColorMatrix FlexCart––––
Liquid color dosing systemColorMatrix FlexOne––––
3D simulation software (mold filling / foaming prediction)Moldex 3D––––
Injection molding machine (EBM monolayer HDPE as target process, no own machine evidence)–––––

Additional services

Color design (ColorWorks)CycleWorks recycling researchEngineered Polymer Services (material selection, CAE, prototyping)Predictive Shrink ServiceFoaming Prediction ServicePCR Color Prediction ServiceProduct Carbon Footprint CalculatorRegulatory coordinationField Technical ServicesInjection molding prototyping (50–550 t)Mold flow analysisMold design

Reference customers

L'OréalSurfCo Hawaii, Inc.

Quality

Avient maintains ISO 9001:2015-certified quality management systems worldwide at numerous production sites; LFT pellet manufacturing in North America and Europe is ISO 9001:2015 certified. In addition, certifications such as ISO 13485, IATF 16949, ISO 14001, ISO 45001, and ISO 50001 exist at selected sites.

EvidenceAvon Lake, OHWinona, MNPommerlochItupeva, SPShanghai
ISO 9001
ISO 13485
IATF 16949
ISO 14001
ISO 45001
ISO 50001

History

  1. 1978

    Founding of the Glasforms brand (pultrusion and advanced composites)

  2. 2000

    Founding date of Avient Corporation according to company information (31.08.2000)

  3. 2018

    PlastiComp became part of Avient Corporation to expand long fiber technology

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