Toolmaking, engineering office and contract manufacturing: turning, milling, grinding, 3-D printing as well as tool, die, gauge and fixture making
Axel Lukas GmbH
RemscheidNew on Amplifa
Service offering: from engineering office to contract manufacturing
Axel Lukas GmbH from Remscheid in the Bergisches Land region is an owner-managed toolmaking company with an engineering office and contract manufacturing. The company accompanies products from development through design to final acceptance. Manufacturing includes CNC turning, CNC milling on HSC and 5-axis machining centers, cylindrical and surface grinding, die sinking and wire EDM, jig grinding, sawing and 3-D printing. In tool and mold making, cutting, clamping and embossing tools, 3-D freeform surfaces, blowing and bending tools are produced; in addition, forging and straightening dies for hot and cold forming, testing and measuring gauges as well as fixtures for testing, assembly, welding and clamping. In sample production, prototypes, first samples and pre-series parts are manufactured. In addition, the company offers MIG/MAG and TIG welding, surface treatments such as burnishing, electroplating and powder coating, heat treatment, and assembly of modules and systems. Production covers single-part and series-part manufacturing; production is CO2-neutral.
- Site
- Remscheid
- Processes
- Turning, Milling, Grinding (external cylindrical grinding, internal cylindrical grinding, surface grinding), Sawing (band saw automatic machine), 3-D printing, Die sinking and wire EDM, Jig grinding, Tool and mold making (cutting, clamping and embossing tools, 3-D freeform surfaces, blow molding and
- Materials
- CNC milling, CNC turning, Grinding, 3-D printing, Die sinking and wire EDM, MIG/MAG and TIG welding, Sawing, Hardening and tempering
- Certificates
- Certified quality management (website statement)
- Industries
- Toolmaking, Machining technology, Mold making, Mechanical engineering
- 01
Engineering office: development and design
- 02
Tool, die, gauge and fixture making
- 03
Sample production
- 04
Subtractive contract manufacturing (turning, milling, grinding, EDM, 3-D
- 05
Surface and heat treatment (external service/service provision)
- 06
Assembly and final acceptance
Manufacturing processes
CNC milling
HSC and 5-axis machining centers from DMG MORI and Deckel Maho for toolmaking and contract manufacturing.
CNC turning
Universal and dual-spindle lathes from DMG MORI and Gildemeister.
Grinding
External cylindrical, internal cylindrical and surface grinding as well as jig grinding.
3-D printing
Additive manufacturing with the Markforged Onyx Pro in-house.
Die sinking and wire EDM
Service provision for hard-to-machine contours.
MIG/MAG and TIG welding
Joining work on components and assemblies.
Sawing
Cutting to size on a Bauer SA 430 ZA metal band saw automatic machine.
Hardening and tempering
Service provision for targeted adjustment of material properties.
Burnishing, electroplating, powder coating
Surface treatments as a service provision.
Location
Remscheid
DEHeadquarters, manufacturing, engineering office
- Lot size
- Single parts and series parts
- Materials
- Steel, stainless steel, aluminum
- DMG MORI CTX 550 V6 (universal dual-spindle lathe)
- DMG MORI DMC 1450 V (HSC vertical machining center)
- DMG MORI ecoMill 70 (5-face milling machine)
- Deckel Maho DMU 85 monoBLOCK (HSC 5-axis machining center)
- Deckel Maho DMU 70 (HSC 5-axis machining center)
- Deckel Maho DMC 1004 V linear (HSC vertical machining center)
- Deckel Maho DMU 60 monoBLOCK (HSC machining center)
- Deckel Maho DMU 50 T (5-axis universal tool milling machine)
- Gildemeister NEF 600 (CNC lathe)
- 2× Gildemeister CTX 400 (CNC lathe)
- Bauer SA 430 ZA (metal band saw automatic machine)
- Markforged Onyx Pro (3-D printer)
Manufacturing services
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| TurningMachining | – | – | – | – | – |
| MillingMachining | – | – | – | – | – |
| Grinding (external cylindrical grinding, internal cylindrical grinding, surface grinding)Machining | – | – | – | – | – |
| Sawing (band saw automatic machine)Machining | – | – | – | – | – |
| 3-D printingAdditive | – | – | – | – | – |
| Die sinking and wire EDMMachining | – | – | – | – | – |
| Jig grindingMachining | – | – | – | – | – |
| Tool and mold making (cutting, clamping and embossing tools, 3-D freeform surfaces, blow molding andEngineering | – | – | – | – | – |
| Die making (forging dies and straightening dies for hot and cold forming)Engineering | – | – | – | – | – |
| Gauge making (testing, measuring, comparison and marking gauges)Engineering | – | – | – | – | – |
| Sample production (prototypes, first samples, handmade samples, functional samples, pre-seriesEngineering | – | – | – | – | – |
| Fixture making (testing, measuring, assembly, welding and clamping fixtures)Engineering | – | – | – | – | – |
| Engineering office (development, design, final acceptance)Engineering | – | – | – | – | – |
| MIG/MAG weldingJoining | – | – | – | – | – |
| TIG weldingJoining | – | – | – | – | – |
| Assembly/industrial assembly (fixtures, devices, assemblies, systems)Assembly | – | – | – | – | – |
| Surface treatments (burnishing, electroplating, powder coating)Surface | – | – | – | – | – |
| Heat treatments (hardening, tempering)Heat treatment | – | – | – | – | – |
12 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Universal dual-spindle lathe | DMG MORI CTX 550 V6 | 1 | – | – | Remscheid |
| Professional 3-D printer | Markforged Onyx Pro | 1 | – | – | Remscheid |
| HSC vertical machining center | DMG MORI DMC 1450 V | 1 | – | – | Remscheid |
| Universal milling machine for 5-face machining | DMG MORI ecoMill 70 | 1 | – | – | Remscheid |
| Metal band saw automatic machine | Bauer SA 430 ZA | 1 | – | – | Remscheid |
| HSC 5-axis machining center | Deckel Maho DMU 85 monoBLOCK | 1 | – | – | Remscheid |
| HSC 5-axis machining center | Deckel Maho DMU 70 | 1 | – | – | Remscheid |
| HSC vertical machining center | Deckel Maho DMC 1004 V linear | 1 | – | – | Remscheid |
| HSC machining center | Deckel Maho DMU 60 monoBLOCK | 1 | – | – | Remscheid |
| 5-axis universal tool milling machine | Deckel Maho DMU 50 T | 1 | – | – | Remscheid |
| CNC lathe | Gildemeister NEF 600 | 1 | – | – | Remscheid |
| CNC lathe | Gildemeister CTX 400 | 2 | – | – | Remscheid |
Additional services
Quality
The company operates with certified quality management (reference on the website) and accompanies projects through to final acceptance; testing, measuring and comparison gauges are manufactured in its own gauge-making department.
| Evidence | Remscheid |
|---|---|
| Certified quality management (website statement) |
History
More than 25 years of tradition as a toolmaker (website statement, elsewhere more than 35 years)