Sealing closures and sealing machines for cosmetics, pharma, chemical, and food industries
BALLERSTAEDT & Co. OHG
RastattNew on Amplifa
About Us
BALLERSTAEDT is a German system provider for sealing technology based in Rastatt. The company manufactures sealing closures – including pre-formed closures with tabs, pre-formed and flat aluminum closures, as well as single-part induction inserts – and also offers digital printing on sealing closures. The machine portfolio includes manual, semi-automatic, and fully automatic sealing machines for non-contact induction and conductive hot sealing, installation units for existing packaging lines, and a digital watttron sealing head with real-time temperature feedback. The materials used include aluminum, plastics such as PE, PP, and PET, as well as aluminum-plastic composites and recyclable monomaterial solutions. In addition to manufacturing, the company offers consulting, special development of individual sealing films, and the distribution of used and demo sealing machines. The solutions are targeted at the cosmetics, pharma, chemical, and food industries.
- Site
- Rastatt
- Processes
- Induction sealing (non-contact, induction sealing process), Contact Induction Sealing, Conductive Hot Sealing, Applying pre-stamped sealing closures, Digital printing on sealing closures, Manufacturing pre-formed closures with tabs, Manufacturing flat aluminum closures, Manufacturing induction inserts (single-part)
- Materials
- Aluminum, Polyethylene (PE), Polypropylene (PP), Polyethylene terephthalate (PET), Monomaterial solutions (Plastic, recyclable), Aluminum-plastic composite (pre-formed sealing closures), Monomaterial Solutions, Aluminum-Plastic Composite
- Certificates
- ISO 9001, ISO 14001, HACCP, EcoVadis Bronze Medal, EcoVadis Bronze
- Industries
- Cosmetics, Pharma, Chemical, Food
- 01
Consulting and Sealing Solution Development
- 02
Manufacturing of Sealing Closures and Induction Inserts
- 03
Digital Printing on Sealing Closures
- 04
Construction of Sealing Machines and Installation Units
- 05
Technical Support for Packaging Processes
Materials & Processes
Aluminum
Proven sealing material with excellent barrier properties against light, oxygen, and water vapor.
Polyethylene (PE)
Plastic film for flexible seals with adjustable opening behavior.
Polypropylene (PP)
Plastic film for diverse packaging applications, transparent or colored.
Polyethylene terephthalate (PET)
Plastic film for individual packaging concepts.
Monomaterial Solutions
Recyclable plastic solutions made from a single material type for improved circularity.
Aluminum-Plastic Composite
Robust material for pre-formed sealing closures for liquid and solid products.
Locations
Rastatt
DESystem provider for sealing technology
- Materials
- Aluminum, Plastic, Composites
- BaCo Smart Seal 800
- PolySeal Vario PN Induct
- PolySeal Vario Twin Induct
- BaCo1800 Induct
- PolySeal Duo Compact
- PolySeal Vario DIS MV
- PolySeal Vario PN
- Digital watttron Sealing Head
Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Induction sealing (non-contact, induction sealing process)Joining | – | – | – | – | Aluminum foil, Plastic, Glass, Sheet metal (Metal), Ceramics |
| Contact Induction SealingJoining | – | – | – | – | Plastic, Glass, Metal (Sheet metal), Ceramics |
| Conductive Hot SealingJoining | – | – | – | – | Plastic, Glass |
| Applying pre-stamped sealing closuresAssembly | – | – | – | – | Plastic, Glass |
| Digital printing on sealing closuresSurface | – | – | – | – | Aluminum, Plastic |
| Manufacturing pre-formed closures with tabsPlastic | – | – | – | – | Aluminum, Plastic, Material composites |
| Manufacturing flat aluminum closuresPlastic | – | – | – | – | Aluminum |
| Manufacturing induction inserts (single-part)Plastic | – | – | – | – | Aluminum, Plastic |
| Development of individual sealing films / Special developmentsEngineering | – | – | – | – | Aluminum, Plastic, Material composites |
8 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Manual Induction Sealing Machine (Hand Sealing Device) | BALLERSTAEDT BaCo Smart Seal 800 | – | – | – | – |
| Semi-automatic Induction Sealing Machine | BALLERSTAEDT PolySeal Vario PN Induct | – | – | – | – |
| Semi-automatic Film Application and Sealing Device (Induction) | BALLERSTAEDT PolySeal Vario Twin Induct | – | – | – | – |
| Fully Automatic Film Application and Sealing Machine (Induction) | BALLERSTAEDT BaCo1800 Induct | – | Containers up to max. Ø 105 mm and 150 mm height | – | – |
| Semi-automatic Sealing Device (Application and Sealing in One Step) | BALLERSTAEDT PolySeal Duo Compact | – | – | – | – |
| Film Dispenser with Pre-sealing (Installation Unit) | BALLERSTAEDT PolySeal Vario DIS MV | – | – | – | – |
| Sealing Device (Installation Unit) | BALLERSTAEDT PolySeal Vario PN | – | – | – | – |
| Digital Sealing Head with Real-time Temperature Feedback | watttron watttron Sealing Head (up to 16 heating elements, 230°C, 50 K/s) | – | – | – | – |
Additional services
Quality & Certificates
BALLERSTAEDT has been recertified for HACCP, ISO 9001, and ISO 14001 and awarded the EcoVadis Bronze Medal in 2026.
| Evidence | Rastatt |
|---|---|
| ISO 9001 | |
| ISO 14001 | |
| HACCP | |
| EcoVadis Bronze |
History
80-Year Anniversary: BALLERSTAEDT has been in existence for 80 years