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BANG Kransysteme – Fertigung

Manufacture of process cranes, automatic cranes and hoist systems with load capacities up to 500 t, including steel construction and service

BANG Kransysteme Logo

BANG Kransysteme GmbH & Co. KG

08606 Oelsnitz/Vogtl. (Crane Campus)New on Amplifa

1989Founded
more than 200Employees
more than €25 millionAnnual revenue (2019)
up to 100 t / over 40 mCrane bridges weight/length
up to 500 tLoad capacities

About BANG Kransysteme

BANG Kransysteme GmbH & Co. KG is a manufacturer of process cranes for the steel, automotive and energy industries as well as nuclear facilities. As a full-service provider, the company handles the planning, design, manufacture, assembly and servicing of process cranes, automatic cranes and hoist systems with load capacities up to 500 t. In its own steel construction hall, crane runways, box girders and general steel structures are made from steel, including crane bridges with a length of more than 40 m and a weight of up to 100 t. The entire value chain is concentrated at the Crane Campus in Oelsnitz/Vogtland. In addition, the company offers cross-manufacturer crane services including maintenance, inspection, retrofitting, SeilCheck (rope check), crane operator training and crane management software.

Site
Oelsnitz/Vogtl.
Processes
Manufacture of process cranes, automatic cranes and hoist systems, In-house manufacture of crane runways, box girders and general steel structures, Project engineering, design, manufacture, sales, assembly and maintenance of crane systems,, Maintenance, inspection, repair, modernization and retrofitting of crane systems, SeilCheck – magnetic-inductive, non-destructive rope inspection (discard criteria per DIN ISO 4309), Crane operator training per DGUV 309-003 and DGUV V 52 §29, Manufacture of process cranes for the steel, automotive and energy industries including special, Design/Engineering
Materials
Steel, Steel ropes (wire ropes)
Certificates
DIN EN ISO 9001:2015, DIN ISO 45001:2018, KTA 1401, ISO 9001, ISO 45001
Founded
1989
Employees
more than 200
Industries
Steel industry, Automotive industry, Energy sector, Nuclear facilities
  1. 01

    Engineering/Design

  2. 02

    Steel construction manufacturing (crane runways, box girders)

  3. 03

    Crane manufacturing and assembly

  4. 04

    Commissioning

  5. 05

    Service, maintenance and retrofitting

Materials and Manufacturing

Stahl

Steel

Base material for crane bridges, crane runways, box girders and technological steel structures.

Stahlseile

Steel ropes (wire ropes)

Safety components of crane systems, tested by means of magnetic-inductive rope inspection (SeilCheck).

Locations

Standort Oelsnitz/Vogtl.

Oelsnitz/Vogtl.

DE

Main site: manufacturing, steel construction, assembly, administration (Crane Campus)

Part weight / size
Crane bridges up to 100 t, over 40 m in length
Lot size
Individual and special systems
Materials
Steel
  • 10,000 m² of manufacturing space for crane assembly
  • Steel construction plant (since 2016)
  • 100-tonne test crane
  • Assembly hall Oelsnitz/OT Taltitz

Components and Systems

Tool transport crane
Tool transport craneProcess crane · Automotive industry
Coil handling (steel construction)
Coil handling (steel construction)Steel construction/steel mill · Steel industry
CraneBRO™ Remote Operating Station
CraneBRO™ Remote Operating StationControl panel · Automation
Process crane
Process craneCrane construction · Industry

Inside the production

Crane Campus Oelsnitz/Vogtland
Crane Campus Oelsnitz/Vogtland
Manufacturing of process cranes
Manufacturing of process cranes
Crane construction under extreme conditions
Crane construction under extreme conditions
Process crane in industrial use
Process crane in industrial use
Steel construction manufacturing
Steel construction manufacturing
Corporate division
Corporate division
Team and production hall
Team and production hall
Crane application in steel mill (voestalpine)
Crane application in steel mill (voestalpine)

Industries

Steel industryAutomotive industryEnergy sectorNuclear facilities

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of process cranes, automatic cranes and hoist systemsAssembly––Load capacities up to 500 t–Steel
In-house manufacture of crane runways, box girders and general steel structuresJoining–Crane bridges with more than 40 m inup to 100 t–Steel
Project engineering, design, manufacture, sales, assembly and maintenance of crane systems,Engineering–––––
Maintenance, inspection, repair, modernization and retrofitting of crane systemsTesting–––––
SeilCheck – magnetic-inductive, non-destructive rope inspection (discard criteria per DIN ISO 4309)Testing––––Steel ropes
Crane operator training per DGUV 309-003 and DGUV V 52 §29Testing–––––
Manufacture of process cranes for the steel, automotive and energy industries including specialAssembly––––Steel

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
100-tonne test craneBANG Kransysteme1––Crane Campus Oelsnitz
Steel construction hall / steel construction plant–1–2016Oelsnitz/OT Taltitz
Production/assembly halls–310,000 m² of manufacturing space for crane assembly–Oelsnitz/Vogtl.
Remote Operating Station CraneBRO™ (control panel)BANG Kransysteme CraneBRO™–1,800 mm x 1,400 mm, height-adjustable 660–1,250 mm–Oelsnitz/Vogtl.

Additional services

Design/EngineeringManufacturingAssembly and commissioningService and maintenanceRetrofitting/modernizationSeilCheck (magnetic-inductive rope testing)Crane operator training (DGUV 309-003, DGUV V 52 §29)Remote service and condition monitoringCrane management software (CranoMatic™)Remote Operating Station (CraneBRO™)Spare parts serviceConsulting (service life analyses, logistics concepts)

Reference customers

Tesla (Gigafactory Berlin-Brandenburg)

Quality

The management system covers the project engineering, design, manufacture, sales, assembly and maintenance of crane systems, automatic conveying systems, crane components and technological steel structures. Certified to DIN EN ISO 9001:2015 and DIN ISO 45001:2018 as well as KTA 1401.

EvidenceOelsnitz/Vogtl.
ISO 9001
ISO 45001
KTA 1401

History

  1. 1989

    Founding of "BANG Hebezeugservice" by Werner Bang in Adorf/Vogtland as a one-man business

  2. 1990

    Expansion of the workshop, employees: 2

  3. 1994

    Relocation to Oelsnitz, renamed "BANG Fördertechnik – Kransysteme GmbH", employees: 10

  4. 1997

    Expansion of the production hall by an additional hall bay

  5. 1998

    Participation in V-Stahlbau Falkenstein

  6. 1999

    Additional storey added to the administration building

  7. 2000

    Certification to DIN EN ISO 9001

  8. 2003

    Merger with V-Stahlbau Falkenstein GmbH, renamed BANG Kransysteme GmbH & Co. KG, 3rd production hall in Oelsnitz

  9. 2004

    Takeover of service customers from the dissolution of the overhead crane division of MAN Wolffkran, Heilbronn

  10. 2005

    KTA 1401 certification

  11. 2006

    Full-service provider of special crane systems with fully vertically integrated production, approx. 85 employees

  12. 2009

    Construction start of the new assembly hall in Oelsnitz/OT Taltitz

  13. 2010

    Strategic partnership with Siemens; certified Siemens Solution Partner Automation

  14. 2011

    Move to new company building, 10,000 m² of manufacturing space, 104 employees

  15. 2016

    Inauguration of the new steel construction plant in Oelsnitz, consolidation of the value chain at one location

  16. 2019

    30th company anniversary; 140 employees, annual revenue of more than €25 million

  17. 2020

    BANG equips the Tesla Gigafactory in Berlin

  18. 2021

    BANG voted "Saxony's Company of the Year 2021"

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