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Baumeister – Fertigung

Development and manufacture of electrically driven casters, trailers and transport carts for logistics, medical and cargo bike applications

Baumeister Logo

baumeister GmbH u. Co. KG

Balingen-Ostdorf (production and administration)New on Amplifa

1980Founded
approx. 3,500 m²Production and administration floor space
approx. 40Patent and intellectual property applications

About baumeister

Since 1980, baumeister GmbH u. Co. KG has developed and produced its own technical products at its Balingen-Ostdorf site. The company handles tasks in drive technology, kinematics, physics, electronics and hydraulics. The product portfolio includes electrically driven swivel casters and twin casters with recuperation brake, the electric fifth drive wheel 5-DRIVE, electrically driven bicycle trailers (4-Drive, Box-DRIVE, Max1, Max2), an electric pallet cart for Euro pallets, and motorized products for the medical and wellness sector such as the Laufboy walking aid and the all-terrain Quattro-Boy. Design and manufacturing take place in the company's own production and administration buildings with a total area of approx. 3,500 m²; licensed production is partially awarded to suitable partners. The materials used are mainly aluminium for frame systems and profiles. A key focus is energy recovery (recuperation), in which kinetic energy is fed back into the battery. Around 40 patent and intellectual property applications document the company's own development activity.

Site
Balingen-Ostdorf
Processes
Development and production of own products (drive technology, kinematics, electronics, hydraulics), Licensed production, Manufacture of electrically driven trailers/carts (welded/assembly construction, aluminium profile, In-house development and manufacture of own products, Licensed production by partners, Intellectual property/patent applications, E-mobility / energy recovery (recuperation)
Materials
Aluminium, Leather
Founded
1980
Industries
Industry and logistics, Automotive and motorcycle industry, Convertible top technology, Medical and wellness sector, Gastronomy and hotels, Care facilities
  1. 01

    In-house development/design

  2. 02

    Manufacturing (aluminium profile and assembly construction)

  3. 03

    Assembly of the drive systems

  4. 04

    Licensed production by partners

Materials and Processes

Al

Aluminium

Material for frames, aluminium profiles and corner connectors of the trailers and transport carts.

Leder

Leather

Material for body straps and accessories, e.g. on the Bergboy and Laufboy.

Site

Standort Balingen-Ostdorf

Balingen-Ostdorf

DE

Production and administration site

Materials
Aluminium

Products

Electric swivel caster
Electric swivel casterDrive technology · Logistics
5-DRIVE
5-DRIVEDrive technology · Logistics
Twin caster
Twin casterDrive technology · Logistics
4-Drive
4-DriveElectric bicycle trailer · Cargo bike
4-DRIVE trailer (two-axle)
4-DRIVE trailer (two-axle)Electric cargo trailer · Cargo bike
Bergboy
BergboyHiking trailer · Outdoor
Electric pallet cart
Electric pallet cartPallet trailer · Logistics
Box-DRIVE
Box-DRIVEElectric bicycle trailer · Cargo bike
Laufboy
LaufboyElectric Laufboy · Medical
Quattro-Boy
Quattro-BoyAll-wheel utility cart · Catering/Industry
Max1
Max1Stool trailer · Cargo bike
Max2
Max2Stool trailer · Cargo bike
Contactless charging
Contactless chargingCharging technology · Accessories
Control components
Control componentsControls · Accessories

Inside the production

Aerial view of the Balingen-Ostdorf site
Aerial view of the Balingen-Ostdorf site
Innovation seal
Innovation seal

Industries

Industry and logisticsAutomotive and motorcycle industryConvertible top technologyMedical and wellness sectorGastronomy and hotelsCare facilitiesBicycle/cargo bike sectorMechanical engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development and production of own products (drive technology, kinematics, electronics, hydraulics)Engineering––––Aluminium
Licensed productionAssembly–––––
Manufacture of electrically driven trailers/carts (welded/assembly construction, aluminium profileAssembly––––Aluminium

Additional services

In-house development and manufacture of own productsLicensed production by partnersIntellectual property/patent applicationsE-mobility / energy recovery (recuperation)

Reference customers

BMWMercedes BenzKarmannAudiVWFerrariPorscheBBS

History

  1. 1980

    Founded by Dipl.-Ing. Karlheinz Baumeister.

  2. 1980–1984

    First developments for the automotive and motorcycle industry; construction of the first production hall in Balingen-Ostdorf; several patents for hydraulically controlled passenger car suspensions.

  3. 1985–1999

    Development of kinematic and electronic controls and kinematics for convertible tops with licensed production, among others to BMW, Mercedes Benz, Karmann, Audi, VW, Ferrari, Porsche and BBS.

  4. 2000–2004

    Extension of a production and administration building with a presentation area; total floor space 3,500 m².

  5. 2005

    Products for massage equipment in the medical and wellness sector; KOAXDRIVE gearbox; approx. 40 patent and intellectual property applications.

  6. 2010

    Spin-off of the motorized aluminium telescopic products division into Baumeister & Schack, Balingen-Engstlatt, approx. 70 employees.

  7. 2016

    Development of electric swivel casters and the electric fifth drive wheel 5-DRIVE.

  8. 2016–2020

    Motorized self-propelled bicycle trailers; 2020 e-bike mid-drive motors and hub motors with continuously variable gearbox (ratio spread 800–900).

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