Metal fabrication company for welded constructions, CNC machining, laser manufacturing and structural steelwork to EN 1090, based in Olsberg.
Bauschlosserei Hillebrand GmbH & Co. KG
Olsberg, Germany · Zum Hohlen Morgen 4New on Amplifa
About Ideen aus Stahl Hillebrand
Bauschlosserei Hillebrand GmbH & Co. KG was founded in 1986 in Olsberg in the Sauerland region and, as a metalworking company, manufactures assemblies and complex constructions from steel, stainless steel and aluminium for customers from industry, commerce and the private sector. The service portfolio includes structural steelwork and special constructions, metalworking with stair and railing construction, vehicle construction, mechanical engineering and contract work. The in-house design department produces CAD designs, 3D as-built measurements and visualizations; since 2014 there has been its own mechanical engineering department with CNC turning and milling including 5-axis simultaneous machining. Production takes place on around 2000 m² of factory floor space with a welding robot, CNC press brake, microplasma cutting system, rolling and bending systems and Baison laser machines. Welded constructions are manufactured to EN 1090 EXC3 with component dimensions up to 18000 x 4000 x 3500 mm and 5.0 t. The company trains its own skilled workers in metalworking, technical product design and precision mechanics.
- Site
- Olsberg
- Processes
- Manual MIG/MAG welding (with/without pulse) up to 500 A, Fully automated MIG/MAG welding on robot up to 550 A, TIG/pulse welding, Manual electrode welding (for on-site work or special purposes), Stud welding up to M8 with tip ignition, Partly mechanised welding with tractor technique, Inductive deep heating (preheating and straightening of steel constructions), Flame spraying (e.g. zinc for corrosion protection)
- Materials
- Steel / structural steel, Fine-grain steel, Armour steel, High-strength steels, Stainless steel, Aluminium, Glass, Wood
- Certificates
- ISO 3834, DIN 2303, EN 1090 (EXC3, corrosion protection), ISO 9001
- Founded
- 1986
- Industries
- Industry, Commerce, Private customers, Steel hydraulic engineering, Vehicle construction, Mechanical engineering
- 01
3D as-built measurement and CAD design
- 02
Sheet metal and profile processing (cutting, press braking, rolling, bending)
- 03
CNC turning and milling
- 04
Welding (manual, robot-assisted)
- 05
Surface treatment (grinding, blasting, pickling, painting)
- 06
Assembly and contract work
Materials and processes
Structural steel (S235)
Base material for sheet metal processing, welded constructions and structural steelwork.
Fine-grain and high-strength steels
Used for special constructions and welded constructions with increased requirements.
Armour steel
Material for protective designs and welded constructions.
Stainless steel
Manufacture of railings, doors and components including tube grinding and pickling.
Aluminium
Processing in welding, CNC machining and microplasma cutting (1.5 to 30 mm).
Glass
Special constructions and structural glazing, also with integrated PV modules.
Wood and stone
Tread materials for stair constructions in combination with steel substructures.
Olsberg site
Olsberg
DEHeadquarters with production and design department
- Part weight / size
- Welded constructions up to 5.0 t (manual) or 1.0 t
- Lot size
- One-offs to small series
- Materials
- Steel, stainless steel, aluminium, glass, wood, stone
- Welding robot MIG/MAG up to 550 A (clamping diameter up to 1000 mm, clamping length up to 3000 mm)
- 2 CNC lathes (800 x 300 mm; 1000 x 400 mm with automatic part feed)
- 3-axis milling machine
- 5-axis milling machine
- CNC press brake up to 300 t, bending length up to 4100 mm
- Microplasma cutting system 3000 x 1500 mm
- Guillotine shear up to 6.0 mm, 3000 mm
- 3D tube rolling system and 2D rolling system
- Mandrel tube bending machine
- Tube laser, sheet laser and laser welding unit (Baison, demo)
- CAM system Esprit (Hexagon)
Components and products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manual MIG/MAG welding (with/without pulse) up to 500 AJoining | – | – | – | – | Steel, Aluminium, Stainless steel, High-strength steels, Fine-grain steel, Special steels |
| Fully automated MIG/MAG welding on robot up to 550 AJoining | – | 3000 mm × 1000 mm × 1000 mm | 1.0 t | – | Steel, Aluminium, Stainless steel |
| TIG/pulse weldingJoining | – | – | – | – | Steel, Stainless steel, Aluminium |
| Manual electrode welding (for on-site work or special purposes)Joining | – | – | – | – | Steel |
| Stud welding up to M8 with tip ignitionJoining | – | – | – | – | Steel |
| Partly mechanised welding with tractor techniqueJoining | – | – | – | – | Steel |
| Inductive deep heating (preheating and straightening of steel constructions)Heat treatment | – | – | – | – | Steel |
| Flame spraying (e.g. zinc for corrosion protection)Surface | – | – | – | – | Steel, Zinc |
| Welded constructions to EN 1090 EXC3Joining | – | 18000 mm × 4000 mm × 3500 mm | 5.0 t | – | Structural steel, Stainless steel |
| Manual millingMachining | – | 1000 mm × 600 mm × 650 mm | – | – | Steel, Stainless steel, Aluminium |
| Milling with rotary table, max. D=1200 mmMachining | – | 1200 mm | – | – | Steel, Stainless steel, Aluminium |
| CNC millingMachining | – | 1020 mm × 450 mm × 500 mm | – | – | Steel, Stainless steel, Aluminium |
| CNC millingMachining | – | 2200 mm × 400 mm × 350 mm | – | – | Steel, Stainless steel, Aluminium |
| 5-axis simultaneous millingMachining | – | – | – | – | Steel, Stainless steel, Aluminium |
| Manual turningMachining | – | 350 mm × 600 mm | – | – | Steel, Stainless steel, Aluminium |
| CNC turningMachining | – | 300 mm × 800 mm | – | – | Steel, Stainless steel, Aluminium |
| CNC turning with automatic part feedMachining | – | 400 mm × 1000 mm | – | Small series | Steel, Stainless steel, Aluminium |
| Guillotine shears up to 6.0 mm, length up to 3000 mmForming | – | 3000 mm | – | – | S235 |
| Microplasma cutting 3000 x 1500 mmMachining | – | 3000 mm × 1500 mm | – | – | Structural steel 1.0 to 50 mm, Stainless steel 1.0 to 40 mm, Aluminium 1.5 to 30 mm |
| Grinding + edge rounding up to 1400 mm widthSurface | – | 1400 mm | – | – | Steel, Stainless steel |
| CNC press braking up to 300 t, max. bending length 4100 mmForming | – | 4100 mm | – | – | Steel, Stainless steel, Aluminium |
| Manual rolling up to 4.0 mm x 1250 mmForming | – | 1250 mm | – | – | Steel |
| 3D rolling (rectangular and square up to 50 mm cross-section; round tube ø17.3 to ø42.4 mm)Forming | – | 50 mm | – | – | Steel, Stainless steel |
| 2D rolling (flat steel, IPE up to 140 mm, UNP up to 140 mm)Forming | – | 140 mm | – | – | Steel |
| Mandrel bending (structural steel, stainless steel; round tube ø17.3 to ø42.4 mm)Forming | – | – | – | – | Structural steel, Stainless steel |
| Stainless steel tube grinding ø14-76 mm, also with bendsSurface | – | 76 mm | – | – | Stainless steel |
| Stainless steel sheet grinding 3000 x 750 mmSurface | – | 3000 mm × 750 mm | – | – | Stainless steel |
| Glass bead blasting for stainless steel componentsSurface | – | – | – | – | Stainless steel |
| Electrolytic pickling for stainless steel weld seamsSurface | – | – | – | – | Stainless steel |
| Painting and coating (1K/2K, solvent-based and water-based, Airless/Airmix withSurface | – | – | – | – | Steel, Stainless steel, Aluminium |
| Structural steelwork / special constructionsAssembly | – | – | – | – | Steel, Stainless steel, Aluminium, Glass, Wood, Stone |
| Stair constructions (escape stairs, special stairs, cantilevered stairs)Assembly | – | – | – | – | Steel, Stainless steel, Wood, Glass, Stone |
| Railing construction (interior/exterior, steel or stainless steel, hot-dip galvanised orAssembly | – | – | – | – | Steel, Stainless steel, Glass |
| Special doors (Forster profiles, fire/smoke protection/stainless steel doors)Assembly | – | – | – | – | Steel, Stainless steel |
| Structural glazing / special constructions made of glassAssembly | – | – | – | – | Glass, Steel, Stainless steel |
| Welded constructions made of fine-grain steels, armour steelsJoining | – | – | – | – | Fine-grain steel, Armour steel, High-strength steels |
| 3D CAD design, 3D as-built measurement, CAD designs, visualization, production drawingsEngineering | – | – | – | – | – |
| Laser manufacturing (tube laser, sheet laser, laser welding unit from Baison; also sales)Machining | – | – | – | – | Steel, Stainless steel, Aluminium |
| Constructions for renewable energies (carports/railings with PV glazing)Assembly | – | – | – | – | Steel, Glass |
14 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Welding robot (MIG/MAG, fully automated up to 550 A) | – | 1 | Clamping diameter up to 1000 mm, clamping length up to 3000 mm | – | Olsberg |
| CNC lathe (automatic clamping and feed units) | – | 2 | CNC 800 x 300 mm; CNC 1000 x 400 mm with automatic part feed | – | Olsberg |
| 3-axis milling machine | – | 1 | – | – | Olsberg |
| 5-axis milling machine | – | 1 | – | – | Olsberg |
| CNC press brake up to 300 t | – | 1 | max. bending length 4100 mm | – | Olsberg |
| Microplasma cutting system | – | 1 | 3000 x 1500 mm | – | Olsberg |
| Guillotine shear | – | 1 | up to 6.0 mm sheet thickness, length up to 3000 mm | – | Olsberg |
| 3D tube rolling system | – | 1 | Rectangular/square up to 50 mm; round tube ø17.3-42.4 mm | – | Olsberg |
| 2D rolling system | – | 1 | Flat steel up to 140x30 mm or 50x50 solid, IPE/UNP up to 140 mm | – | Olsberg |
| Mandrel tube bending machine | – | 1 | Round tube ø17.3-42.4 mm | – | Olsberg |
| Tube laser | Baison | 1 | – | – | Olsberg (demo) |
| Sheet laser | Baison | 1 | – | – | Olsberg (demo) |
| Laser welding unit | Baison | 1 | – | – | Olsberg (demo) |
| CAM system (Esprit) | Hexagon Esprit | – | – | – | Olsberg |
Additional services
Quality and certification
Production is certified to EN 1090 with corrosion protection coatings; welding work is certified to ISO 3834 and DIN 2303. CNC machines are programmed using the Esprit CAM system from Hexagon to ensure precision and efficiency.
| Evidence | Olsberg |
|---|---|
| EN 1090 (EXC3, corrosion protection) | |
| ISO 3834 | |
| DIN 2303 | |
| ISO 9001 |
Company history
- 1986
Founded by Wolfgang Hillebrand as a metalworking shop (Bauschlosserei)
- 2014
Establishment of the mechanical engineering department with CNC turning and milling incl. 5-axis simultaneous milling