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Bavarianflex – Fertigung

Thermoform and High Barrier films from own blown film extrusion for food, pharma and industrial goods

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Bavarianflex

Ghiloth (Rajasthan, India) · Munich (Germany)New on Amplifa

About Bavarianflex

Bavarianflex produces highly transparent thermoform films, high barrier films, and lidding films. Production takes place on a customized extrusion line of German manufacture in the water quench blown film process, which supports high clarity and optical quality of the films. As materials, multilayer structures based on Polyamide (PA) are used for toughness and puncture resistance, while Polyethylene (PE) and Polypropylene (PP) are used as sealing layers. The films are offered for thermoforming machines, chamber machines, and tray sealers and serve to protect products and extend shelf life. Customer industries include food processing (meat and poultry, seafood, dairy and cheese, bakery and confectionery), pharma, FMCG, and industrial goods. The production plant is located in the RIICO Industrial Area in Ghiloth, Rajasthan (India); another site is in Munich.

Site
Munich
Processes
Manufacturing of thermoforming films (High Clarity Flexible Films), Manufacturing of high-barrier films (High barrier films), Blown-Film-Extrusion with water quench (Water Quench Blown Film Process), Production of lidding films (Lidding films), Thermoform films, High barrier films, Lidding films, High-gloss/high-transparency and puncture-resistant films
Materials
PA (Polyamide), PE (Polyethylene), PP (Polypropylene), Polyamide (PA), Polyethylene (PE), Polypropylene (PP), Blown film extrusion with water quench, Thermoform films (High Clarity Flexible Films)
Industries
Food processing (meat & poultry, seafood, dairy & cheese, bakery &, Pharma, FMCG, Industrial goods, Food (meat & poultry, seafood, dairy & cheese, bakery &, Food Processing
  1. 01

    Compounding/Granulate access (PA, PE, PP)

  2. 02

    Blown film extrusion with water quench (German extrusion line)

  3. 03

    Film processing as thermoform, high-barrier, and lidding films

  4. 04

    Delivery to processors (Thermoforming, Chamber Machines, Tray Sealer)

  5. 05

    Distribution in Delhi-NCR, Punjab, Gujarat, UP as well as export via Kandla and

Materials and Processes

PA

Polyamide (PA)

Toughness and puncture resistance layer, e.g., for boneless meat, seafood trays, and rough surfaces.

PE

Polyethylene (PE)

Flexible sealing layer in high-performance film structures.

PP

Polypropylene (PP)

Sealing layer for flexible, easy-to-process film structures.

BF-Extrusion

Blown film extrusion with water quench

Water quench process on a German extrusion line for increased clarity and film performance.

TF

Thermoform films (High Clarity Flexible Films)

Highly transparent, formable films for thermoformed packaging.

HB

High Barrier Films

Films with reliable barrier properties for protection and extended shelf life.

LD

Lidding Films

Lidding films in glossy, transparent, and puncture-resistant versions for packaging lines.

Sites

Standort Ghiloth

Ghiloth

IN

Production (RIICO Industrial Area)

Materials
PA, PE, PP
  • Customised Extrusion Line (Blown Film Equipment with Water Quench)
  • Thermoforming Machine
  • Chamber Machine
  • Tray Sealer Machine
Standort Munich

Munich

DE

Site/Address

Film Products

Thermoform Film (High Clarity)
Thermoform Film (High Clarity)Blown film extrusion · Food packaging
High Barrier Film
High Barrier FilmBlown film extrusion · Food & Pharma
Lidding Film
Lidding FilmBlown film extrusion · Tray Sealing
Puncture-Resistant Film
Puncture-Resistant FilmPA/PE multi-layer · Meat & Seafood

Inside the production

Bavarianflex Film Production
Bavarianflex Film Production
Film solutions for packaging
Film solutions for packaging
BAVARIANFLEX – Impression
BAVARIANFLEX – Impression
BAVARIANFLEX – Impression
BAVARIANFLEX – Impression
BAVARIANFLEX – Impression
BAVARIANFLEX – Impression

Industries

Food processing (meat & poultry, seafood, dairy & cheese, bakery &PharmaFMCGIndustrial goodsFood (meat & poultry, seafood, dairy & cheese, bakery &Food ProcessingDairy

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing of thermoforming films (High Clarity Flexible Films)Plastic––––PA, PE, PP
Manufacturing of high-barrier films (High barrier films)Plastic––––PA, PE, PP
Blown-Film-Extrusion with water quench (Water Quench Blown Film Process)Plastic––––PA, PE, PP
Production of lidding films (Lidding films)Plastic––––PA, PE, PP

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Customised Extrusion Line (Blown-Film Equipment with Water Quench)––––SP5 246, RIICO Industrial Area, Ghiloth, Rajasthan-301706, India
Thermoforming Machine (Knowledge/Commissioning Support)––––SP5 246, RIICO Industrial Area, Ghiloth, Rajasthan-301706, India
Chamber Machine––––SP5 246, RIICO Industrial Area, Ghiloth, Rajasthan-301706, India
Tray Sealer Machine––––SP5 246, RIICO Industrial Area, Ghiloth, Rajasthan-301706, India

Additional services

Thermoform filmsHigh barrier filmsLidding filmsHigh-gloss/high-transparency and puncture-resistant filmsWater quench blown film processGerman extrusion technology
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