Plant construction and automation for the dairy, fruit juice, and fruit preparation industry – from engineering to commissioning.
bawaco gmbh
Weinstadt · Dresden · BernNew on Amplifa
About bawaco
bawaco gmbh, headquartered in Weinstadt, is a specialized company in process engineering plant construction and automation for the beverage and food industry. The scope of services includes process lines and aseptic units for milk processing, ESL systems, plants for yogurt and quark production, fruit cooking plants for aseptic fruit preparation, fruit mixing plants, as well as CIP and KZE plants. Furthermore, the company manufactures customized pasteurizers and sterilizers, sterile tanks, pipelines, lines for whey concentrate processing, and plants for plant-based milk alternatives and tofu production. As an independent provider, bawaco supports customers from consultation and engineering with AutoCAD layouts and 2D/3D planning, automation with systems like Siemens TIA-Portal and PCS7, up to project management, turnkey projects, commissioning, training, and service including spare parts. With locations in Weinstadt, Dresden, and Bern (Switzerland), the company operates internationally, primarily serving the dairy, fruit juice, and fruit preparation industries as well as plant-based alternatives.
- Site
- Weinstadt
- Processes
- Plant construction / planning, engineering and system construction for dairy processing (complete, Process lines and aseptic units for dairy processing and fruit preparation (design and construction), ESL systems, Piping construction and plant construction (pipe system and plant construction), Sterile tanks (vessels), Yogurt production plants, Yogurt/Fruit Mixing Plants, Customized pasteurizers and sterilizers
- Materials
- Engineering, Automation and Control Technology, Piping and Plant Construction, Dairy Processing Plants, Fruit Processing Plants, CIP and KZE Plants, Pasteurizers and Sterilizers, Plant-based Alternatives
- Certificates
- Function Tests and Final Acceptance
- Founded
- 2005
- Industries
- Dairy Industry, Fruit Juice Industry, Fruit Preparation Industry, Beverage and Food Industry, Plant-based Alternatives
- 01
Consultation and Requirements Analysis
- 02
Engineering: Process Variants, Flow Diagrams, 2D/3D Layouts
- 03
Implementation: Automation, Software Programming, Integration of
- 04
Project Management and Installation Supervision
- 05
Commissioning: Function Tests, Integration Tests, Final Acceptance, Training
- 06
Service, Spare Parts, Documentation
Services and Systems
Engineering
Process variants, flow diagrams (AutoCAD, 2D/3D layouts), equipment design, energy saving calculation, and tender documents.
Automation and Control Technology
Software programming and integration of process control systems such as ABB SattLine/800xA, Siemens S7/WinCC/TIA-Portal/PCS7, ProLeit, and Intouch.
Piping and Plant Construction
Pipe construction and assembly of complete plants up to turnkey projects (Greenfield, Brownfield).
Dairy Processing Plants
Process lines, aseptic units, UHT/ESL systems, cheesemaking pre-processes, as well as plants for yogurt and quark.
Fruit Processing Plants
Fruit cooking plants for aseptic fruit preparation, fruit mixing plants, and fruit juice production lines.
CIP and KZE Plants
Cleaning systems and plants for CO2 beverages for hygienic processes.
Pasteurizers and Sterilizers
Customer-specific manufactured pasteurization and sterilization systems.
Plant-based Alternatives
Plants for plant-based milk alternatives and tofu production.
Locations
Weinstadt
DEHeadquarters
- Materials
- Milk processing, fruit processing, CIP/KZE, pasteurizers
- Plant construction
- Automation (Siemens TIA-Portal, PCS7)
- AutoCAD 2D/3D Engineering
Dresden
DEOffice
Bern
CHSubsidiary (bawaco ag)
Products and Plants
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Plant construction / planning, engineering and system construction for dairy processing (completeEngineering | – | – | – | – | – |
| Process lines and aseptic units for dairy processing and fruit preparation (design and construction)Engineering | – | – | – | – | – |
| ESL systemsEngineering | – | – | – | – | – |
| Piping construction and plant construction (pipe system and plant construction)Assembly | – | – | – | – | – |
| Sterile tanks (vessels)Casting | – | – | – | – | – |
| Yogurt production plantsEngineering | – | – | – | – | – |
| Yogurt/Fruit Mixing PlantsEngineering | – | – | – | – | – |
| Customized pasteurizers and sterilizersEngineering | – | – | – | – | – |
| CIP plants (cleaning systems)Engineering | – | – | – | – | – |
| KZE systems for CO2 beverages, sterile tanks (fruit preparation)Engineering | – | – | – | – | – |
| Fruit cooking plants for aseptic fruit preparationEngineering | – | – | – | – | – |
| Production lines for fruit juice production / fruit preparationEngineering | – | – | – | – | – |
| Plants for yogurt and quark productionEngineering | – | – | – | – | – |
| Environment and pre-process of cheesemakingEngineering | – | – | – | – | – |
| Plant-based milk alternatives, Tofu productionEngineering | – | – | – | – | – |
| Lines for whey concentrate processingEngineering | – | – | – | – | – |
| KZE plantsEngineering | – | – | – | – | – |
| Turn Key, Greenfield, Brownfield projectsAssembly | – | – | – | – | – |
| Automation and control technology (software programming, integration of process control systems)Engineering | – | – | – | – | – |
| Engineering: Process variants, flow diagrams (AutoCAD, 2D/3D layouts), equipment design,Engineering | – | – | – | – | – |
| Commissioning: Function tests, integration tests, final acceptance, personnel training, optimizationTesting | – | – | – | – | – |
| Consultation, project management, service, spare parts, documentationEngineering | – | – | – | – | – |
Additional services
Quality
bawaco values high levels of automation, hygiene standards, maximum production cycles, and stable processes – from the selection of materials to flawless function tests during commissioning.
| Evidence | Weinstadt |
|---|---|
| Function Tests and Final Acceptance |
History
- 2003
Foundation in Switzerland
- 2005
Foundation of German Location (bawaco gmbh, Weinstadt)
- 2025
20 years of bawaco; Locations in Weinstadt, Dresden, and Bern