Sheet metal working and assembly manufacturing: laser cutting, punching, bending, welding and assembly in Berlin
Behrens Blechbearbeitung – Karl Behrens GmbH
Berlin (Britz) · 12359New on Amplifa
About Behrens Blechbearbeitung
Behrens Blechbearbeitung – Karl Behrens GmbH is a sheet metal processor in Berlin-Britz with over 50 years of experience in sheet metal working. The company manufactures individual parts and series according to customer sketches or drawings – from blanks to bent, welded and deburred parts through to complete assemblies including assembly. The value chain includes laser cutting and punching (including the TruMatic 6000 punch-laser combination machine), sheet cutting, bending, roller leveling, welding (MIG, MAG, TIG, electric welding, spot welding, stud welding), blind riveting, press-fitting, satin finishing/deburring and assembly manufacturing. Materials processed include steel, galvanized steel, stainless steel, aluminum as well as non-ferrous metals such as brass, copper and titanzinc; an extensive material warehouse enables short production lead times. Customers come from medical technology, lighting technology, environmental technology, electrical and switchgear construction, appliance, machine and plant engineering as well as from trades, metal construction and facade construction. Deliveries are made in Berlin and nationwide.
- Site
- Berlin (Britz)
- Processes
- Punching/Laser cutting (punching, laser cutting), Cutting (sheet cutting), Bending (folding), Roller leveling (leveling), Welding (MIG, MAG, TIG, electric welding), Spot welding, Stud welding, Leveling (roller leveling)
- Materials
- Steel, Stainless steel, Aluminum, Galvanized steel
- Certificates
- DIN EN ISO 9001:2015, ISO 9001
- Industries
- Medical technology, Lighting technology, Environmental technology, Electrical, switchgear and control systems, Appliance, machine and plant engineering, Metalworking shops
- 01
Design/Consulting
- 02
Laser cutting/Punching
- 03
Sheet cutting
- 04
Bending
- 05
Roller leveling
- 06
Welding/Spot welding/Stud welding
- 07
Blind riveting/Press-fitting
- 08
Deburring/Satin finishing
- 09
Assembly manufacturing
Berlin Location
Berlin (Britz)
DEProduction and Administration (Headquarters)
- Part weight / size
- up to 4000 mm workpiece length
- Lot size
- Single part to series
- Materials
- Steel, galvanized steel, stainless steel, aluminum, non-ferrous metals
- TruMatic 6000 punch-laser combination machine (Trumpf)
- TruLaser 5030 fiber laser cutting machine (Trumpf)
- TruBend 5085 press brake (Trumpf)
- TruBend 5130 press brake (Trumpf)
- TruBend 5170 press brake (Trumpf)
- TruBend 7036 press brake (Trumpf)
- HÄMMERLE parts roller leveling machine
- Hydraulic sheet shears
- Pulse welding system
- Spot welding system
- Stud welding system
- Hydraulic press-fitting machine (54 kN)
Components and Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Punching/Laser cutting (punching, laser cutting) | – | 4000 mm | – | – | Steel, Stainless steel, Aluminum, Galvanized steel |
| Cutting (sheet cutting) | – | 4000 mm x 3,0 mm / 3000 mm x 8,0 mm / | – | – | Metallic materials |
| Bending (folding) | – | 4000 mm x 10,0 mm | – | – | Steel, Stainless steel, Aluminum |
| Roller leveling (leveling) | – | 1250 mm x 6,0 mm | – | – | Sheet metal |
| Welding (MIG, MAG, TIG, electric welding) | – | – | – | – | Aluminum, Stainless steel, Steel |
| Spot welding | – | – | – | – | Steel |
| Stud welding | – | – | – | – | Steel |
| Bending (folding) | – | – | – | – | Steel |
| Leveling (roller leveling) | – | 1250 mm | – | – | Sheet metal |
| Deburring | – | – | – | – | Steel, Aluminum, Stainless steel |
| Grinding (grinding/grinding) | – | – | – | – | Steel, Stainless steel, Aluminum |
| Press-fitting | – | – | – | – | Steel, Stainless steel, Aluminum |
| Bending (sheet bending) | – | – | – | – | Steel |
| Joining (Assembly/Assembly manufacturing) | – | – | – | – | Steel, Stainless steel, Aluminum |
| Cutting (laser cutting) | – | – | – | – | Steel, Stainless steel, Aluminum |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Laser cutting machine | Trumpf TruLaser 5030 fiber | – | – | – | – |
| Cutting machine | Trumpf | – | – | – | – |
| Press brake | Trumpf TruBend 5085 | – | – | – | – |
| Press brake | Trumpf TruBend 5130 | – | – | – | – |
| Press brake | Trumpf TruBend 5170 | – | – | – | – |
| All-round cutting machine | – | – | – | – | – |
Additional services
Reference customers
Quality and Certification
A quality management system according to DIN EN ISO 9001:2015 is certified (ZDH-ZERT GmbH, register no. Q1 0122002). An integrated angle measuring system is used in the bending process to ensure angular accuracy.
| Evidence | Berlin (Britz) |
|---|---|
| ISO 9001 |
History
Over 50 years of experience in sheet metal processing (founding year not explicitly stated)