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BEUTTER – Fertigung

Ultra-precision CNC turned, milled and ground parts as well as assemblies for medical technology, aerospace and mechanical engineering

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BEUTTER Präzisions-Komponenten GmbH & Co. KG

Rosenfeld · Geislingen · Hrádek (CZ)New on Amplifa

1909Founded
160Employees
3Sites (2× DE, 1× CZ)
Ø < 1 mm to 120 mmPart size
20 – 5,000Lot size (pieces)

About BEUTTER

BEUTTER was founded in 1909 by Wilhelm (Jakob) Beutter as a clock factory in Pforzheim and has been based in Rosenfeld (Baden-Württemberg) since 1945. The fourth-generation family business employs around 160 people and manufactures ultra-precision CNC turned, milled and ground parts as well as ready-to-install assemblies with diameters from below 1 mm to 120 mm in lot sizes of 20 to 5,000 pieces. The process chain includes development with DFM consulting, CNC sliding-headstock turning with up to 13 axes, 4- and 5-axis milling, grinding, honing, deep-hole drilling, heat treatment, parts cleaning and assembly up to ISO Class 7 cleanroom. More than 700 materials are machined, including titanium, Inconel, implant steels, PEEK and Nitinol, with complete batch traceability and 100% inspection in the air-conditioned measuring laboratory. Customers come from medical technology, aerospace, semiconductor and vacuum technology as well as mechanical and plant engineering. In addition to the Rosenfeld headquarters, BEUTTER operates a material warehouse in Geislingen and, since 2022, a manufacturing site in Hrádek (Czech Republic).

Site
Rosenfeld
Processes
11/13-axis sliding-headstock turning (CNC sliding-headstock turning centers), 4- and 8-axis CNC sliding-headstock turning (CITIZEN), CNC high-precision turning incl. hard turning, CNC fixed-headstock turning (TRAUB TNX 65), 4- and 5-axis CNC milling, Cylindrical grinding, Centerless grinding, Internal and eccentric grinding
Materials
V4A, 17-4PH, Titanium, Titanium Grade 5 (ELI), Inconel, Hastelloy, Molybdenum, Tantalum
Certificates
ISO 9001:2015, EN ISO 13485:2016, EN 9100:2018 (technically equivalent to AS9100D), Re-stamping Pressure Equipment Directive 2014/68/EU / AD2000 data sheet HP0, Rolls-Royce Approval (Precision Machining, Fasteners, Washers & Gaskets), ISO 14644 (cleanroom Class 7), ISO 13485:2016 (incl. risk class III), EN 9100:2018 (AS9100D), ISO 14644 cleanroom Class 7, Pressure Equipment Directive 2014/68/EU / AD2000 HP0
Founded
1909
Employees
160
Industries
Medical Technology, Aerospace (Aerospace & Defence), Semiconductor and Vacuum Technology, Mechanical and Plant Engineering, Medical Technology, Aerospace & Defence
  1. 01

    Material consulting and procurement incl. material certificates (EN 10204 3.1)

  2. 02

    Incoming goods inspection of every batch via X-ray fluorescence analysis (XRF)

  3. 03

    Development, DFM analysis and prototype manufacturing

  4. 04

    Production planning and CNC programming

  5. 05

    CNC machining (sliding-headstock turning, fixed-headstock turning, chuck

  6. 06

    Grinding, honing, lapping, deep-hole drilling

  7. 07

    Heat treatment (chamber furnace, air-circulation furnace)

  8. 08

    Mass finishing and blasting

  9. 09

    Parts cleaning (aqueous/organic, ultrasonic)

  10. 10

    Assembly into assemblies, also in ISO Class 7 cleanroom

  11. 11

    100% inspection in the air-conditioned measuring laboratory

  12. 12

    Packaging in the cleanroom and logistics (framework contracts, Kanban,

Sites

Standort Rosenfeld

Rosenfeld

DE

Headquarters / Manufacturing

Part weight / size
Ø < 1 mm to 120 mm
Lot size
20 – 5,000 pieces, prototypes
Materials
Titanium, stainless steel (V4A), 17-4PH, implant steel 1.4441, Inconel, Hastelloy, PEEK and others
Standort Geislingen

Geislingen

DE

Material warehouse and parts of the manufacturing

Materials
More than 700 materials as bar stock (6,500 material positions)

Hrádek

CZ

Manufacturing site

Components

Bone screw made of Titanium Grade 5 (ELI)
Bone screw made of Titanium Grade 5 (ELI)CNC machining · Medical Technology
Precision components for printed circuit boards and microchips
Precision components for printed circuit boards and microchipsCNC machining · Semiconductor Technology
Precision shafts and gearbox components
Precision shafts and gearbox componentsTurning & Milling · Mechanical Engineering
Precision turned part in development
Precision turned part in developmentPrototyping & DFM · Cross-industry

Inside the production

Turning shop with sliding-headstock turning centers in the Rosenfeld machine
Turning shop with sliding-headstock turning centers in the Rosenfeld machine
X-ray fluorescence analysis (XRF) during incoming goods inspection
X-ray fluorescence analysis (XRF) during incoming goods inspection
Contour measurement of a precision component in the measuring laboratory
Contour measurement of a precision component in the measuring laboratory
Tactile coordinate metrology in the air-conditioned measuring laboratory
Tactile coordinate metrology in the air-conditioned measuring laboratory

Industries

Medical TechnologyAerospace (Aerospace & Defence)Semiconductor and Vacuum TechnologyMechanical and Plant EngineeringMedical TechnologyAerospace & DefenceSemiconductor TechnologyMechanical Engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
11/13-axis sliding-headstock turning (CNC sliding-headstock turning centers)Machining< 1 µm450 mm (Ø 32 x 450)–20 – 5,000Stainless steel (V4A), Titanium, Inconel, Hastelloy, Implant steel 1.4441, Titanium Grade 5 (ELI), Cobalt-based alloys, PEEK, Special materials
4- and 8-axis CNC sliding-headstock turning (CITIZEN)Machining< 1 µm350 mm (Ø 16 x 350)–20 – 5,000Stainless steel, Titanium, Special materials
CNC high-precision turning incl. hard turningMachining–500 mm (Ø 200 x 500)–20 – 5,000hardened materials, heat-treatable steels, stainless steel, aluminium, special materials
CNC fixed-headstock turning (TRAUB TNX 65)Machining–––20 – 5,000stainless steel, steel, special materials
4- and 5-axis CNC millingMachining< 0.01 mm · Ra < 0.4 µm450 mm × 600 mm × 450 mm–20 – 5,000stainless steel (V4A), titanium, Inconel (nickel-based alloys), aluminium, steel, special materials
Cylindrical grindingMachiningIT5–IT6 · Ra ≤ 0.4 µm500 mm––hardened materials, steel, stainless steel
Centerless grindingMachining–Ø 32––steel, stainless steel
Internal and eccentric grindingMachining––––steel, stainless steel
Surface grindingMachining–650 mm × 400 mm––steel, stainless steel
HoningMachining–250 mm × Ø 60––steel, stainless steel
Deep-hole drillingMachining––––stainless steel, titanium, Inconel, special materials
Lapping (single-wheel flat lapping)Machining––––steel, stainless steel, ceramics
Mass finishing (vibratory and centrifugal)Surface––––metals
BlastingSurface––––metals
Heat treatment (chamber furnace, air-circulation furnace)Heat treatment––––steel, stainless steel
Parts cleaning (programmable washing system, aqueous + organic)Surface––––metals, plastics
Ultrasonic cleaning (multi-stage, warm-air drying)Surface––––metals, plastics
Assembly into ready-to-install assemblies (incl. ISO Class 7 cleanroom)Assembly–––––
Development, DFM, prototypes, feasibility analysisEngineering–––––
Quality inspection / coordinate metrology (air-conditioned measuring laboratory)Inspection< 0.01 mm · Ra < 0.2 µm––––
X-ray fluorescence analysis (XRF) at incoming goodsInspection–––––

35 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
11/13-axis CNC sliding-headstock turning centerTRAUB TNL 12/7, TNL 26, TNL 26K, TNL 32-7, TNL 32-11–up to Ø 32 x 450 mm–Rosenfeld
4- and 8-axis CNC sliding-headstock turning centerCITIZEN–up to Ø 16 x 350 mm–Rosenfeld
4- and 8-axis CNC fixed-headstock turning centerTRAUB TNX 65–up to Ø 65 mm–Rosenfeld
CNC chucking latheBENZINGER, MONFORTS–up to Ø 200 x 500 mm–Rosenfeld
CNC cycle-controlled latheSCHAUBLIN–––Rosenfeld
CNC turning centerDoosan Lynx 2100–––Rosenfeld
5-axis CNC milling centerHERMLE C600U–600 x 450 x 450 mm–Rosenfeld
4-axis CNC milling centerHERMLE C32–600 x 450 x 450 mm–Rosenfeld
Universal milling machine (partly with multi-spindle heads)HERMLE–––Rosenfeld
Milling centerHäberle Fanuc–––Rosenfeld
CNC milling centerFEHLMANN Picomax 56 Top–––Rosenfeld
Precision coordinate drilling machineFEHLMANN–––Rosenfeld
Tool grinding machineDECKEL–––Rosenfeld
CNC cylindrical grinding machineSTUDER S20, S21, S31–up to Ø 60 x 500 mm–Rosenfeld
Profile cylindrical grinding machine with in-process gauging controlSCHAUDT MSO–––Rosenfeld
Centerless cylindrical grinding machineHERMINGHAUSEN, SCHUMACHER–Ø 1 to Ø 32 mm–Rosenfeld
CNC surface grinding machineJUNG, ABA–650 x 400 mm–Rosenfeld
CNC horizontal honing machineSUNNEN KG-5000, ML-5000, SH-5000–up to Ø 60 x 250 mm–Rosenfeld
Single-wheel flat lapping machineJOISTEN & KETTENBAUM–––Rosenfeld
Vibratory mass finishing system––––Rosenfeld
Centrifugal mass finishing system––––Rosenfeld
Blasting system––––Rosenfeld
Chamber furnace––––Rosenfeld
Air-circulation furnace––––Rosenfeld
Programmable washing system (aqueous + organic)HÖSEL–––Rosenfeld
Multi-stage ultrasonic immersion system with warm-air drying––––Rosenfeld
3D coordinate measuring machine (optical/tactile)ZEISS, TESA, SCHNEIDER PRISMO–––Rosenfeld
CNC form measuring systemREMOG-FAG FMS 4210–––Rosenfeld
Runout measuring systemHommel Etamic Roundscan 555 HR–––Rosenfeld
Contour measuring instrumentMAHR, T&S, ACCRETECH–––Rosenfeld
Digital microscopeKEYENCE VHX-500FD–––Rosenfeld
Laser length measuring deviceZYGO, KEYENCE–––Rosenfeld
Measuring microscopeLEITZ, ZEISS–––Rosenfeld
X-ray fluorescence analysis device––––Rosenfeld
Handling robot––––Rosenfeld

Additional services

Development & DFM (feasibility analysis, prototypes, design consulting, value analysis,CNC turning (sliding-headstock turning 11/13-axis, fixed-headstock turning, chuck turning, hardCNC milling (4- and 5-axis, HERMLE C600U/C32)Grinding (cylindrical, centerless, surface, profile, internal/eccentric grinding)HoningDeep-hole drillingHeat treatment (chamber furnace, air-circulation furnace)Toolmaking and prototype manufacturingAssembly manufacturing and assembly (also in the cleanroom)Parts cleaning (aqueous/organic, ultrasonic) and packaging in ISO Class 7 cleanroomSurface treatment via audited subcontractors (ISO 5 cleanroom for medical/semiconductor)100% inspection in the air-conditioned measuring laboratory (ZEISS PRISMO among others)Logistics (framework contracts, Kanban, consignment warehouse, demand forecasting, worldwide)Procurement/full service incl. material certificates (EN 10204 3.1)XRF incoming goods inspection, complete batch traceability

Reference customers

Rolls-Royce (Approval for Precision Machining, Fasteners, Washers & Gaskets)

Quality & Certification

In the air-conditioned measuring laboratory, a 100% inspection can be performed on request using ZEISS PRISMO coordinate measuring technology, contour measuring instruments and measuring microscopes; every material batch is already inspected at incoming goods via X-ray fluorescence analysis and documented traceably by batch. The quality management system is certified according to ISO 9001:2015, ISO 13485:2016 (including implants risk class III) and EN 9100:2018; in addition, there is an ISO 14644 cleanroom (Class 7) as well as the TÜV SÜD certification for re-stamping according to Pressure Equipment Directive 2014/68/EU and AD2000 data sheet HP0.

EvidenceRosenfeld
ISO 9001:2015
ISO 13485:2016 (incl. risk class III)
EN 9100:2018 (AS9100D)
ISO 14644 cleanroom Class 7
Pressure Equipment Directive 2014/68/EU / AD2000 HP0
Rolls-Royce Approval (Precision Machining, Fasteners, Washers & Gaskets)

More than 115 Years of Company History

  1. 1909

    Founded by Wilhelm (Jakob) Beutter as a clock factory in Pforzheim

  2. 1929

    Family

  3. 1945

    Relocation to Rosenfeld

  4. 1948

    Factory

  5. 1981

    Dr. Kiessling

  6. 1984

    Aerospace

  7. 1992

    Medical Technology

  8. 1998

    Transformation

  9. 2004

    Rebranding

  10. 2008

    New building

  11. 2009

    100 years

  12. 2018

    Shareholder

  13. 2022

    Czech Republic (manufacturing site Hrádek)

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