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BLEN – Fertigung

CNC milled and turned machined parts, tooling and mold making, as well as additive manufacturing from Ötzingen

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BLEN Metalltechnik GmbH

Ötzingen (Gewerbegebiet Neubitz 1)New on Amplifa

1986Founded
33Employees
118.000 kgMetal processing per year
5.136+Prototypes manufactured

About BLEN Metalltechnik

BLEN Metalltechnik GmbH is a metal processing company founded in 1986 by Ruppert Blaum and Thomas Engel, based in Ötzingen in the Rhineland-Palatinate (Westerwald). With 33 employees, the company manufactures machined parts ranging from individual pieces to small and medium series up to mass production. The value creation includes CNC turning on 6-axis high-performance lathes (spindle diameter 6 to 80 millimeters), 5-axis CNC milling with travel paths of 800 x 800 x 800 millimeters, flat grinding, threading, and CAD/CAM programming. Furthermore, the prototype and tooling workshop produces die casting tools, injection molds, and forming tools. Through its subsidiary 3D-WW GmbH, BLEN has offered additive manufacturing using SLS and SLM processes for highly complex plastic and metal components since 2018. Quality assurance is carried out using 3D measuring technology and non-contact inspection methods according to ISO 9001:2015. Customers come from general mechanical engineering, the automotive and automotive supplier industry, medical technology, aerospace, architecture, packaging machinery, hydraulics, pump manufacturing, motorsports, and food machinery.

Site
Ötzingen
Processes
CNC Milling, 5-Axis CNC Milling, CNC Turning, Flat Grinding, Threading, CAD/CAM Programming, Prototyping & Tooling (Die casting tools, injection molds, forming tools), Additive Manufacturing (SLS)
Materials
Metal, Plastic, CNC Milling, CNC Turning, SLM Additive Manufacturing, SLS Additive Manufacturing, Tooling and Mold Making
Certificates
ISO 9001:2015
Founded
1986
Employees
33
Industries
General Mechanical Engineering, Automotive Supplier Industry, Automotive Industry, Medical Technology, Aerospace, Architecture
  1. 01

    CAD/CAM Programming

  2. 02

    Design and Optimization of Workpieces

  3. 03

    CNC Turning

  4. 04

    CNC Milling (5-Axis)

  5. 05

    Flat Grinding

  6. 06

    Threading

  7. 07

    3D Measuring and Testing Technology

  8. 08

    Assembly

Materials & Processes

CNC

CNC Milling

Contract manufacturing including 5-axis milling of complex components for individual pieces to mass production.

CNC

CNC Turning

6-axis lathes with Y-axis, tailstock, and bar feeder for turned parts with diameters from 6 to 80 mm.

SLM

SLM Additive Manufacturing

Laser-based metal manufacturing of highly complex and lightweight components via the subsidiary 3D-WW GmbH.

SLS

SLS Additive Manufacturing

Laser sintering of plastic components in small batches without manufacturing technical restrictions.

WZB

Tooling and Mold Making

Production of die casting tools, injection molds, and forming tools.

Locations

Standort Ötzingen

Ötzingen

DE

Headquarters and Manufacturing

Lot size
Individual piece to mass production
Materials
Metal, Plastic
  • Doosan Puma 2600 SY II (6-axis CNC lathe, driven tools, Y-axis, tailstock, loading magazine, spindle diameter 6–80 mm)
  • Averex HS-540k (horizontal CNC machining center, pallet changer, tool turret, travel paths 800/800/800 mm)

Components

Turned parts on Doosan Puma 2600 SY II
Turned parts on Doosan Puma 2600 SY IICNC Turning · Mechanical Engineering
Milled parts on Averex HS-540k
Milled parts on Averex HS-540k5-Axis CNC Milling · Mechanical Engineering
Additively manufactured components
Additively manufactured componentsSLS/SLM · Aerospace

Inside the production

Main spindle of the CNC lathe Puma 2600 SY II
Main spindle of the CNC lathe Puma 2600 SY II
Averex HS-540k with pallet changer
Averex HS-540k with pallet changer
Design in tooling and mold making
Design in tooling and mold making

Industries

General Mechanical EngineeringAutomotive Supplier IndustryAutomotive IndustryMedical TechnologyAerospaceArchitecturePackaging MachineryHydraulics IndustryPump IndustryMotorsportFood Machinery

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC MillingMachining–––Individual piece – Mass productionMetal
5-Axis CNC MillingMachining–––––
CNC TurningMachining–––––
Flat GrindingMachining–––––
ThreadingMachining–––––
CAD/CAM ProgrammingEngineering–––––
Prototyping & Tooling (Die casting tools, injection molds, forming tools)Engineering–––––
Additive Manufacturing (SLS)Additive––––Plastic
Additive Manufacturing (SLM)Additive––––Metal
Measuring and Testing Technology, 3D and non-contactTesting–––––
Tooling and mold making, mechanical manufacturing for general mechanical engineering andMachining–––Individual manufacturing – Small and medium series–

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
6-axis CNC high-performance lathe with driven tools, Y-axis, tailstock, andDoosan Puma 2600 SY II1Spindle diameter 6 to 80 Millimeters–Gewerbegebiet Neubitz 1, 56244 Ötzingen
Horizontal CNC high-speed machining center with pallet changer, tool turret, andAverex HS-540k1Travel paths 800/800/800 Millimeters–Gewerbegebiet Neubitz 1, 56244 Ötzingen

Additional services

Manufacture of machined parts (small/medium series to mass production)Prototyping & Tooling (die casting tools, injection molds, forming tools)Contract Manufacturing: CNC milling, 5-axis CNC milling, CNC turning, flat grinding, threadingDesign and optimization of componentsMeasuring and testing technology (3D, non-contact)Additive manufacturing (SLS/SLM) via subsidiary 3D-WW GmbH

Quality

Quality is ensured according to ISO 9001:2015 (TÜV Rheinland Cert GmbH, initial certification 1998). Testing is performed with state-of-the-art measuring and testing technology – 3D and non-contact.

EvidenceÖtzingen
ISO 9001:2015

History

  1. 1986

    Founded by Ruppert Blaum and Thomas Engel

  2. 1998

    Initial certification according to ISO 9001

  3. 2018

    Inclusion of additive manufacturing (SLS/SLM) through the subsidiary 3D-WW GmbH into the portfolio

  4. 2024

    Recertification according to ISO 9001:2015 by TÜV Rheinland Cert GmbH

  5. Lisa Blaum is gradually taking over operational management

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