Development and production of feeding systems, reels, spring production machines as well as measuring and testing technology.
Böhm Elektronik
New on Amplifa
About Böhm Elektronik
Since 1979, Böhm Elektronik has been developing and producing technical components and machines in the fields of drive and conveyor technology as well as measuring and testing technology. The product portfolio includes spring coiling machines, spring grinding machines, robot-assisted loading systems, tempering furnaces, packaging machines as well as setting and testing machines for compression, tension and torsion springs. In addition, the company offers feeding systems such as spring feeders, drum, rotary, linear and steep conveyors, storage containers, de-tangling bowls as well as bund, strip and coil reels. Individually engineered feeding systems, spring production lines and special-purpose systems complement the offering; design engineering and special machine construction are among the core services. The systems are in use at internationally active companies in the metal processing industry, particularly in the spring and electrical industries. Communication and documentation are available in German and English.
- Processes
- Spring coiling (compression springs and shaped springs), Spring grinding (tip grinding and through-feed grinding), Spring tempering (heat treatment), Spring packaging, Setting and testing automation (testing compression, tension and torsion springs, manual and, Automated robot loading system for grinding machines (tip and through-feed grinding), Design engineering, Special machine construction
- Materials
- Springs (wire stock), Strip material, Wire bundles, Stainless steel V2a (version of steep conveyor), Aluminium profile (base body of steep conveyor), Spring wire 0.1–6 mm, Aluminium profile, Stainless steel V2A
- Founded
- 1979
- Industries
- metal processing industry, spring industry, electrical industry
- 01
Design engineering
- 02
Special machine construction
- 03
Spring coiling
- 04
Spring grinding
- 05
Spring tempering
- 06
Testing
- 07
Spring packaging
- 08
Machine monitoring
Materials and processes
Spring wire 0.1–6 mm
Wire stock for spring coiling machines (0.1–0.8 mm) and automated grinding loading systems (0.8–6 mm depending on the system).
Strip material
Wound and fed on strip reels up to 600 kg or 80 kg.
Aluminium profile
Base body of the steep conveyor SVB 80.
Stainless steel V2A
Version of the steep conveyor SVB 80 for corrosion-stressed applications.
Sites
Development, design engineering and special machine construction
- Lot size
- also small and medium quantities
- Materials
- Spring wire, strip material
- Spring coiling machine FWM-1
- Spring grinding machines (1- and 2-disc)
- Loading system RZ6.4 with UR5 robot
- Loading system FZ6.1 with UR5 robot
- Loading system RB3 with UR3 robot
- Tempering furnace ROTA-1/ROTA-2
- Packaging machines
- Setting and testing machines
Components and products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Spring coiling (compression springs and shaped springs)Forming | – | Spring outer diameter max. 14 mm | – | approx. 250 springs/min (production | Wire 0.1 - 0.8 mm diameter |
| Spring grinding (tip grinding and through-feed grinding)Surface | – | – | – | – | Springs (wire diameter 0.8-6 mm depending on loading system) |
| Spring tempering (heat treatment)Heat treatment | – | – | – | – | Springs |
| Spring packagingAssembly | – | – | – | – | Springs |
| Setting and testing automation (testing compression, tension and torsion springs, manual andTesting | – | – | – | – | Springs |
| Automated robot loading system for grinding machines (tip and through-feed grinding)Assembly | – | Spring length 10-60 mm (RZ6.4) × Spring outer diameter 6-24 mm (RZ6.4) | Robot max. 5 kg (RZ6.4/FZ6.1), max. 3 | also small and medium quantities | Springs with wire diameter 1-6 mm (RZ6.4) or 0.8-1.5 mm |
18 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Spring coiling machine (spring coiling automatic) | Böhm Elektronik FWM-1 | – | Wire diameter 0.1-0.8 mm; spring outer diameter max. 14 mm; infeed length max. 30 m; | – | – |
| Spring grinding machines (1- and 2-disc) | – | – | – | – | – |
| Loading system with UR5 robot | Böhm Elektronik / Universal Robots RZ6.4 | – | Working radius 800 mm; wire diameter 1-6 mm; spring outer diameter 6-24 mm; spring length 10-60 mm | – | – |
| Loading system with UR5 robot | Böhm Elektronik / Universal Robots FZ6.1 | – | Helical conveyor WFL 600: springs up to length 150 mm and diameter up to 26 mm | – | – |
| Loading system with UR3 robot | Böhm Elektronik / Universal Robots RB3 | – | Working radius 500 mm; wire diameter 0.8-1.5 mm; spring outer diameter 6-12 mm; spring length 10-40 | – | – |
| Drum conveyor | Böhm Elektronik TF 300 / TF 450 / TF 650 | – | Drum diameter 300/450/650 mm; TF300/TF450 max. springs 12 mm | – | – |
| Rotary conveyor drive | Böhm Elektronik WFL 150/200/300/450/600 | – | Diameter 150-600 mm | – | – |
| Linear conveyor | Böhm Elektronik LFA 1 - LFA 5 | – | 5 sizes | – | – |
| Steep conveyor with hopper | Böhm Elektronik SVB 80 | – | Discharge height 2000 mm; filling weight max. 80 kg; filling volume 80 litres; belt width 240 mm | – | – |
| Spring feeder helical conveyor | Böhm Elektronik FZ-2 / FZ-3 / FZ-4 | – | FZ-2: spring OD 2-6 mm; FZ-3: OD 4-12 mm; FZ-4: OD 10-30 mm | – | – |
| Storage container with electromagnetic drive | Böhm Elektronik VB-06 / VB-20 / VB-40 / VB-80 | – | Filling volume 6-80 litres; max. 3/10/25/50 kg | – | – |
| De-tangling bowl | Böhm Elektronik EW-1 | – | – | – | – |
| Reel (wire bundles/coils) | Böhm Elektronik AGH-7.5 / AGH-3.5/BZ / AGH-3.5/B / AGH-1.5/BZ / AGH-1.5/Z / AGH-1.5/B | – | Up to 700 kg (AGH-7.5), up to 350 kg (AGH-3.5), up to 150 kg (AGH-1.5) | – | – |
| Strip reel | Böhm Elektronik BAH-1200 / BAH-1 | – | Up to 600 kg (BAH-1200), up to 80 kg (BAH-1) | – | – |
| Coil reel | Böhm Elektronik SPH-1000.5/TR / SPH1000 / AGH-1.5/Z-S | – | Coils up to 1000 kg (SPH1000), up to 1200 kg (SPH-1000.5/TR) | – | – |
| Tempering furnace (cycle-controlled) | Böhm Elektronik ROTA-1 / ROTA-2 | – | – | – | – |
| Torsion spring testing devices / setting and testing machines | Böhm Elektronik | – | – | – | – |
| Packaging machine (springs) | Böhm Elektronik | – | – | – | – |
Additional services
History
- 1979
Foundation; since then development and production of components and machines for drive and conveyor technology as well as measuring and testing technology.