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Assembly-ready precision turned parts from 3–65 mm diameter and function-tested assemblies, incl. heat and surface treatment

BR

Brehm Präzisionstechnik GmbH & Co. KG

Boschstraße 1, 89079 UlmNew on Amplifa

over 300Employees
3–65 mmTurned part diameters
over 90Multi-spindle automatic lathes (up to 32 mm)
1Manufacturing site (Ulm)
89079 Ulm, Boschstraße 1Headquarters

Precision turned parts from Ulm – a partner to industry for decades

Brehm Präzisionstechnik GmbH & Co. KG manufactures assembly-ready precision turned parts in Ulm with diameters from 3 mm to 65 mm according to customer drawings. High-volume series are produced on more than 90 multi-spindle automatic lathes up to 32 mm diameter; the machine fleet also includes CNC machining and rotary transfer machines as well as machine tools for turning, multi-axis turning, drilling, reaming, threading, thread rolling, milling, grinding, honing, lapping and brushing. Materials machined include free-cutting, case-hardening, structural and heat-treatable steels, stainless and acid-resistant steels, high-speed steels, nickel, titanium, brass, copper, bronze, nickel silver and aluminium. In addition, heat treatments (including case hardening, Tenifer treatment, protective-gas hardening and induction hardening, tempering, nitrocarburizing, nitriding, cryogenic treatment) and surface treatments (galvanizing, nickel plating, chrome plating, silver plating, phosphating, blackening, electroless nickel plating, anodizing, hard coating) are offered. Alongside parts manufacturing, the company, with over 300 employees, supplies complete assemblies that, upon request, are function-tested, including in-house construction of assembly and testing equipment. Customers come from the automotive industry, mechanical and plant engineering, pneumatics and hydraulics, control and regulation technology, precision engineering, and aerospace.

Site
Ulm
Processes
Precision turned parts (turning), High-volume turning on multi-spindle automatic lathes, Multi-axis turning, Drilling, Reaming, Threading, Thread rolling, Milling
Materials
Free-cutting steel, Case-hardening steel, Structural steel, Heat-treatable steel, Stainless and acid-resistant steels, High-speed steel, Nickel, Brass
Certificates
ISO 9001:2015, ISO 14001, ISO 50001, IATF 16949, ISO 9001
Employees
more than 300
Industries
Automotive industry, Mechanical engineering, Plant engineering, Pneumatics, Hydraulics, Control and regulation technology
  1. 01

    Consulting and production preparation (FMEA, manufacturability analysis, CAD,

  2. 02

    In-house toolmaking (tools, fixtures, special machinery, assembly and

  3. 03

    Machining on multi-spindle automatic lathes, CNC and rotary transfer machines

  4. 04

    Machining processes (multi-axis turning, drilling, reaming, threading,

  5. 05

    Deburring (vibratory finishing, blasting, electrochemical, mechanical)

  6. 06

    Heat treatment and surface treatment

  7. 07

    Assembly into operational assemblies and functional testing

Manufacturing site

Ulm

DE

Headquarters and manufacturing

Part weight / size
Turned parts 3–65 mm diameter
Lot size
High-volume series on multi-spindle automatic lathes up to 32 mm; further lot
Materials
Steels (free-cutting, case-hardening, structural, heat-treatable, stainless, high-speed steels), nickel, titanium,
  • Over 90 multi-spindle automatic lathes (up to 32 mm)
  • CNC machining machines
  • Rotary transfer machines
  • Machine tools for multi-axis turning, drilling, reaming, threading, thread rolling, milling, grinding, honing, lapping, brushing
  • Vibratory finishing systems
  • Blasting systems
  • Electrochemical deburring systems
  • Toolmaking for assembly and testing equipment

Industries

Automotive industryMechanical engineeringPlant engineeringPneumaticsHydraulicsControl and regulation technologyPrecision engineeringAerospace

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Precision turned parts (turning)Machining–Diameter 3–65 mm–High-volume seriesFree-cutting steels, Case-hardening steels, Structural steels, Heat-treatable steels, Stainless and acid-resistant steels, High-speed steels, Nickel, Brass, Copper, Bronze, Nickel silver, Aluminium, Titanium
High-volume turning on multi-spindle automatic lathesMachining–up to 32 mm diameter–High-volume series–
Multi-axis turningMachining–––––
DrillingMachining–––––
ReamingMachining–––––
ThreadingMachining–––––
Thread rollingForming–––––
MillingMachining–––––
GrindingMachining–––––
HoningMachining–––––
LappingMachining–––––
BrushingMachining–––––
Vibratory finishingSurface–––––
BlastingSurface–––––
Electrochemical deburringSurface–––––
Mechanical deburring (newly developed process)Surface–––––
Case hardeningHeat treatment–––––
Tenifer treatmentHeat treatment–––––
Protective-gas hardeningHeat treatment–––––
Induction hardeningHeat treatment–––––
TemperingHeat treatment–––––
NitrocarburizingHeat treatment–––––
NitridingHeat treatment–––––
Cryogenic treatmentHeat treatment–––––
GalvanizingSurface––––Steel
Nickel platingSurface––––Steel
Chrome platingSurface––––Steel
Silver platingSurface––––Steel
PhosphatingSurface––––Steel
BlackeningSurface––––Steel
Electroless nickel platingSurface––––Steel
AnodizingSurface––––Aluminium
Hard coatingSurface––––Aluminium
Assembly manufacturing (fully assembled, function-tested upon request)Assembly–––––
Production consulting / development support (FMEA, manufacturability analysis, CAD, sample parts)Engineering–––––
Toolmaking (tools, fixtures, special machinery, assembly and testing equipment)Engineering–––––
Quality management / functional testingTesting–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Multi-spindle automatic lathe–over 90up to 32 mm diameter–Ulm
CNC machining machine––––Ulm
Rotary transfer machine––––Ulm
Machine tools for turning, multi-axis turning, drilling, reaming, threading, thread rolling,––––Ulm
Vibratory finishing system––––Ulm
Blasting system––––Ulm
Electrochemical deburring system––––Ulm

Additional services

Precision turned parts (3–65 mm diameter)Assembly manufacturing (fully assembled, function-tested)Consulting/development support (FMEA, manufacturability analyses, CAD, sample parts underToolmakingHeat treatment (case hardening, Tenifer treatment, protective-gas hardening, induction hardening,Surface treatment (galvanizing, nickel plating, chrome plating, silver plating, phosphating,Deburring (electrochemical, vibratory finishing, blasting)Quality managementConstruction of assembly and testing equipment

Reference customers

GM (General Motors – Supplier Quality Excellence Award 2022 and 2023)

Quality management

Quality assurance begins as early as production preparation with FMEA, manufacturability analyses and CAD; assembly and testing equipment is designed and built in the company's own toolmaking department. Assemblies are delivered function-tested upon request.

EvidenceUlm
ISO 9001
IATF 16949
ISO 14001
ISO 50001

Company history

  1. Company founded by Gottlieb Brehm; the corporate philosophy "Quality, on-time delivery, fair pricing!" continues unchanged to this day.

  2. 2022

    GM Supplier Quality Excellence Award 2022 awarded.

  3. 2023

    GM Supplier Quality Excellence Award 2023 awarded.

  4. Development of a novel mechanical deburring process that renders additional chemical deburring unnecessary; awarded the BSFZ seal.

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