Plant construction, pipeline construction and welding technology along the entire plant life cycle for industry
BRUDA – Industrieservice GmbH
BergheimNew on Amplifa
Holistic industrial services from a single source
BRUDA – Industrieservice GmbH was founded in 2021 in Bergheim by Bruno Alsdorf and Daniel Papendorf. The company offers services along the entire plant life cycle: planning and consulting, procurement, assembly and installation, pipeline construction, commissioning, maintenance and servicing as well as plant conversion and dismantling. A focus is on welding technology, including gas-shielded welding (MAG/TIG), manual arc welding, electrofusion welding and orbital welding with robot technology and automatic logging. For aseptic piping in the food and pharmaceutical industries, the rust-free austenitic steels 1.4404, 1.4435, 1.4539 and 1.4571 are processed, and polypropylene is also used for components. Installation priorities include hydraulic systems, steam boilers, water softening and osmosis systems, compressed air technology, sterilization systems and transfer stations. Customers come, among others, from the food industry, pharmaceutical industry, cosmetics industry, refineries, breweries, airports and the healthcare sector. The qualified welders work according to DIN EN 287-1; all weld seams are documented without gaps.
- Site
- Bergheim
- Processes
- Orbital welding (open/closed clamp, oxygen-free welding from the inside, with, Metal active gas welding (MAG), Tungsten inert gas welding (TIG), Manual arc welding, Electrofusion welding (e.g. polypropylene components), Core drilling, Pipeline construction / pipeline installation, Plant construction / assembly, installation and fastening technology (incl. substructures,
- Materials
- 1.4404, 1.4435, 1.4539, 1.4571, Polypropylene, Gas-shielded welding (MAG/TIG), Manual arc welding, Orbital welding (with robot technology)
- Certificates
- Certified specialist company under § 19 of the Water Resources Act, Company certificate pursuant to § 6 ChemKlimaschutzV, Welder qualification DIN EN 287-1, Orbital welder according to DIN 1418
- Founded
- 2021
- Industries
- Food industry, Pharmaceutical industry, Cosmetics industry, Refineries, Breweries, Airports
- 01
Planning and consulting (CAD isometrics, planning preparation)
- 02
Procurement and logistics
- 03
Assembly, pipeline construction and welding technology
- 04
Commissioning and testing
- 05
Maintenance, servicing, conversion and dismantling
Materials and welding processes
1.4404
Rust-free austenitic stainless steel for aseptic piping, e.g. in the food and pharmaceutical industries
1.4435
Stainless steel with increased requirements for weldability, used for hygienic piping systems
1.4539
Acid-resistant stainless steel for corrosion-stressed piping
1.4571
Titanium-stabilized stainless steel for industrial piping systems
Polypropylene
Plastic that is joined into components by electrofusion welding
Gas-shielded welding (MAG/TIG)
Welding process depending on the situation and component
Manual arc welding
Flexible process for complex plant geometries
Orbital welding (with robot technology)
Oxygen-free welding from the inside with an open or closed clamp, automatic logging of the welds
Electrofusion welding
Joining process for components made of polypropylene
Core drilling
Drilling method in existing buildings and structures
Location
Bergheim
DEHeadquarters and office
- Materials
- Stainless steel (1.4404, 1.4435, 1.4539, 1.4571), polypropylene
- Welding robots for orbital welding with automatic logging
Service areas
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Orbital welding (open/closed clamp, oxygen-free welding from the inside, withJoining | – | – | – | – | 1.4404, 1.4435, 1.4539, 1.4571 |
| Metal active gas welding (MAG)Joining | – | – | – | – | – |
| Tungsten inert gas welding (TIG)Joining | – | – | – | – | – |
| Manual arc weldingJoining | – | – | – | – | – |
| Electrofusion welding (e.g. polypropylene components)Joining | – | – | – | – | Polypropylene |
| Core drillingMachining | – | – | – | – | – |
| Pipeline construction / pipeline installationAssembly | – | – | – | – | 1.4404, 1.4435, 1.4539, 1.4571 |
| Plant construction / assembly, installation and fastening technology (incl. substructures,Assembly | – | – | – | – | – |
| Installation of hydraulic systemsAssembly | – | – | – | – | – |
| Installation of steam boilers / steam technologyAssembly | – | – | – | – | – |
| Installation of water softening and osmosis systemsAssembly | – | – | – | – | – |
| Compressed air technology (installation)Assembly | – | – | – | – | – |
| Installation of sterilization systemsAssembly | – | – | – | – | – |
| Installation of transfer stationsAssembly | – | – | – | – | – |
| Maintenance and servicing of systems and pipelinesAssembly | – | – | – | – | – |
| Conversion and dismantling of systemsAssembly | – | – | – | – | – |
| Planning, consulting, procurement (CAD isometrics, planning preparation)Engineering | – | – | – | – | – |
| Commissioning of systems and piping systemsAssembly | – | – | – | – | – |
| Testing of systems and pipelines (pre-commissioning inspections, operationalTesting | – | – | – | – | – |
| Installation of heat recovery, buffer storage and balancing solutions (hydraulicAssembly | – | – | – | – | – |
| Installation of photovoltaic systems, solar thermal and heat pumpsAssembly | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Welding robots (orbital welding with robot technology, automatic logging) | – | – | – | – | – |
Additional services
Quality and qualifications
The welders are tested according to DIN EN 287-1 and qualified with further training as orbital welders according to DIN 1418; weld seams are documented completely, both analog and digital. Systems and pipelines are tested for suitability and condition, including pre-commissioning inspections, inspections under the Industrial Safety Ordinance (Betriebssicherheitsverordnung) and WHG (Water Resources Act) inspections.
| Evidence | Bergheim |
|---|---|
| Certified specialist company under § 19 of the Water Resources Act | |
| Company certificate pursuant to § 6 ChemKlimaschutzV | |
| Welder qualification DIN EN 287-1 | |
| Orbital welder according to DIN 1418 |
Company history
- 2021
Foundation of BRUDA – Industrieservice GmbH by Bruno Alsdorf and Daniel Papendorf