Wear parts for combustion plants: cast products in grey cast iron, ductile iron and heat-resistant steel.
CCI Breiding GmbH
58239 Schwerte (Binnerheide 8) · GermanyNew on Amplifa
About CCI Breiding
CCI Breiding GmbH manufactures and distributes castings and wear parts for firing and combustion plants, in particular grate bars and grate accessories. The company was founded in 2016 as a sister company of WVT Breiding GmbH and serves all non-German-speaking markets worldwide. The product range includes components in grey cast iron, ductile iron (spheroidal graphite iron) and high-alloy, heat-resistant steel, produced by sand casting and investment casting, machined or unmachined. Part sizes range from 5 grams to 500 kilograms with no minimum order quantity – from one-off production to large series. The wear parts are developed and optimized for demanding operating conditions in combustion chambers, including adjustments to air flow, cooling grates and reinforced abrasion surfaces. CCI Breiding supplies spare parts for around 20 OEM firing systems, including Kablitz, Polytechnik, Intec, Saxlund, Weiss, Kohlbach and Kara. Customers come from waste incineration (waste-to-energy), biomass and wood chip heating plants, coal-fired power stations, the furniture and MDF industry, and pellet production. The headquarters are located in Schwerte in the Ruhr region.
- Site
- Schwerte
- Processes
- Sand casting, Investment casting, Heat treatment (annealing in oil and water), Machining (machined or unmachined), Design/development of wear parts (design department, technical drawings based on samples,, First article inspection and dimensional inspection, Hardness testing, Surface crack testing
- Materials
- Grey cast iron, Ductile iron (spheroidal graphite cast iron), High-alloy, heat-resistant steel, Sand casting, Investment casting, Heat treatment, Machining
- Certificates
- First article inspection, Dimensional inspection with documentation, Hardness testing, Surface crack testing, Ultrasonic testing, Radiographic testing, Radioactivity testing, Works certificates
- Founded
- 2016
- Industries
- Waste incineration plants (waste-to-energy), Biomass and wood chip heating plants, Coal-fired power stations, Industrial waste and ERS plants, Furniture and MDF industry, Timber and sawmill industry
- 01
Analysis of wear patterns
- 02
Design/development in the in-house design department (technical
- 03
Pattern making (toolmaking)
- 04
Casting supervision: sand casting and investment casting
- 05
Heat treatment (oil and water)
- 06
Machining
- 07
First article inspection and dimensional inspection
- 08
Quality inspections
- 09
Packaging and just-in-time delivery
Materials and casting processes
Grey cast iron
Base material for wear parts in the combustion chamber.
Ductile iron (spheroidal graphite cast iron)
Tough casting material for stressed grate and combustion components.
High-alloy, heat-resistant steel
For wear parts under extreme temperatures in the furnace.
Sand casting
Casting process for individual parts and large series in various casting materials.
Investment casting
Precision casting for complex geometries and high-quality surfaces.
Heat treatment
Annealing in oil and water to optimize the properties of the castings.
Machining
Castings are supplied machined or unmachined.
Location
Schwerte
DEHeadquarters / sales and engineering
- Part weight / size
- 5 g – 500 kg per component
- Lot size
- From quantity 1 (no minimum quantity) to large series
- Materials
- Grey cast iron, ductile iron, high-alloy heat-resistant steel
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Sand castingCasting | – | – | 5 g – 500 kg (more if necessary) | 1 (no minimum quantity) – Large series up to practically unlimited | Grey cast iron, Ductile iron (spheroidal graphite cast iron), High-alloy, heat-resistant steel |
| Investment castingCasting | – | – | 5 g – 500 kg (more if necessary) | 1 – Large series | Grey cast iron, Ductile iron, High-alloy, heat-resistant steel |
| Heat treatment (annealing in oil and water)Heat treatment | – | – | – | – | – |
| Machining (machined or unmachined)Machining | – | – | – | – | Grey cast iron, Ductile iron, High-alloy, heat-resistant steel |
| Design/development of wear parts (design department, technical drawings based on samples,Engineering | – | – | – | – | – |
| First article inspection and dimensional inspectionTesting | – | – | – | – | – |
| Hardness testingTesting | – | – | – | – | – |
| Surface crack testingTesting | – | – | – | – | – |
| Ultrasonic testingTesting | – | – | – | – | – |
| Radiographic testing (shrinkage cavities, gas porosity, cracks)Testing | – | – | – | – | – |
| Radioactivity testingTesting | – | – | – | – | – |
| Manufacture of spare parts/grate bars for ~20 OEM systems (Kablitz, Polytechnik, Intec, Saxlund,Casting | – | – | 5 g – 500 kg | 1 | Grey cast iron, Ductile iron, High-alloy, heat-resistant steel |
Additional services
Quality assurance
Quality assurance includes first article inspection, dimensional and material inspections as well as optional test modules: hardness testing, surface crack testing, ultrasonic testing, radiographic testing (shrinkage cavities, gas porosity, cracks) and radioactivity testing. All tests are documented, including dimensional reports and works certificates.
| Evidence | Schwerte |
|---|---|
| First article inspection | |
| Dimensional inspection with documentation | |
| Hardness testing | |
| Surface crack testing | |
| Ultrasonic testing | |
| Radiographic testing | |
| Radioactivity testing | |
| Works certificates |
History
- 1985
Foundation of the sister company WVT Breiding GmbH on 15.3. (40th anniversary in 2025).
- 2016
Foundation of CCI Breiding GmbH as a sister company of WVT Breiding GmbH for all non-German-speaking markets.
- 2020
Following the death of Matthias Breiding, Torsten Breiding also became Managing Director of WVT Breiding GmbH.