CNC machining from single parts to series: 5-axis milling, turning, prototyping and engineering from a single source.
Comateq GmbH
Cochstedt, Saxony-Anhalt · Gröninger Str. 1, 39444 CochstedtNew on Amplifa
Precision Out of Conviction
Comateq GmbH was founded in 2002 in Engelskirchen and has been based at its Cochstedt site in Saxony-Anhalt since 2013. The company combines CNC machining with engineering expertise and manufactures precision components from single-part production through to series — from 5-axis simultaneous milling and turn-mill complete machining to gantry milling of workpieces up to 12 m in length. The machine fleet comprises 14 CNC machines from DMG MORI, Hermle, JOBS, Sauer, DMT and Weiler, some with pallet changers for automated production. In addition to contract manufacturing to drawing, Comateq offers solution engineering from consulting through to the production-ready prototype, including design, material procurement, surface finishing and assembly of subassemblies. Since 2023, additive manufacturing processes such as SLS, SLA and FDM have also been used in prototyping.
- Site
- Cochstedt
- Processes
- CNC turning, 3-axis milling (CNC), 5-axis milling / 5-axis simultaneous machining, Turn-mill complete machining (turning, 5-axis milling and drilling in a single setup), Conventional milling, Conventional turning (lead and screw-cutting lathe) for repairs, individual parts and prototypes, Prototyping, Additive manufacturing (SLS, SLA, FDM)
- Materials
- 5-Axis Simultaneous Machining, 5-Axis Gantry Milling, Turn-Mill Complete Machining, CNC and Conventional Turning, Additive Manufacturing (SLS, SLA, FDM), HSC High-Speed Milling, Subassembly Assembly, Solution Engineering
- Certificates
- Manufacturing to drawing with documented processes
- Founded
- 2002
- Industries
- Mechanical Engineering, Plant Engineering, Prototyping, Engineering, Contract Manufacturing
- 01
Consulting / Engineering / Design
- 02
Material procurement
- 03
CNC machining (turning, milling, 5-axis)
- 04
Additive manufacturing / Prototyping
- 05
Surface finishing
- 06
Assembly of subassemblies
Manufacturing Processes and Machine Fleet
5-Axis Simultaneous Machining
Complex, precise contours on vertical machining centers from Hermle and DMG MORI with large tool magazines and pallet changers.
5-Axis Gantry Milling
Large workpieces up to 12 m in length, 3.5 m in width and 2.5 m in height on four JOBS gantry milling machines.
Turn-Mill Complete Machining
Turning, 5-axis milling and drilling in a single setup on the DMG MORI CTX beta 1250 TC 4A.
CNC and Conventional Turning
Turned parts up to 1250 mm turning length; conventional machines for repairs, individual parts and prototypes.
Additive Manufacturing (SLS, SLA, FDM)
In use in prototyping since 2023 for rapid samples and functional models.
HSC High-Speed Milling
High-precision fine machining on the Sauer HSC 20 at up to 42,000 rpm.
Subassembly Assembly
Manufacture and assembly of complete subassemblies including finishing.
Solution Engineering
From consulting and design through to the production-ready prototype.
Cochstedt Site
Cochstedt
DEProduction, prototyping, engineering and administration
- Lot size
- Single parts to series
- 6 5-axis vertical machining centers (Hermle C 42 U, C 22 UP, C 20 U, C 12 U, C 42 U HS Flex, C 1200 U, C 600 U; DMG MORI DMU 100 EVO)
- Sauer HSC 20 high-speed milling machine
- 4 JOBS 5-axis gantry milling machines (Jomach 146, Grand Speeder, LinX Compact 30, EVER 7)
- DMG MORI CTX beta 1250 TC 4A turn-mill machining center
- DMT CD 650 flat-bed lathe
- Hermle UWF 851 horizontal and UWF 801 universal milling machine
- Weiler Condor lead and screw-cutting lathe
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC turningMachining | – | 1250 mm (turning length, CTX beta 1250 | – | 1 – Series | – |
| 3-axis milling (CNC)Machining | – | – | – | – | – |
| 5-axis milling / 5-axis simultaneous machiningMachining | – | 12000 mm (gantry milling machine) × 3500 mm × 2500 mm | – | 1 – Series | – |
| Turn-mill complete machining (turning, 5-axis milling and drilling in a single setup)Machining | – | 1250 mm | – | – | – |
| Conventional millingMachining | – | – | – | – | – |
| Conventional turning (lead and screw-cutting lathe) for repairs, individual parts and prototypesMachining | – | 650 mm | – | – | – |
| PrototypingMachining | – | – | – | 1 | – |
| Additive manufacturing (SLS, SLA, FDM)Additive | – | – | – | – | – |
| Manufacture of assembled subassembliesAssembly | – | – | – | – | – |
| Solution engineering (consulting through production-ready prototype, design)Engineering | – | – | – | – | – |
| Surface finishingSurface | – | – | – | – | – |
| Material procurement / contract manufacturing to drawingJoining | – | – | – | 1 – Series | – |
18 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 5-axis vertical machining center | DMG MORI DMU 100 EVO | 1 | X 1000 / Y 900 / Z 700 mm, B -5/+110°, C n×360°, table X 950 × Y 800 mm, 1000 kg (table center), 60 | 2016 | Cochstedt |
| 5-axis vertical machining center | Sauer HSC 20 | 1 | X 200 / Y 200 / Z 280 mm, A -5/+130°, table Ø 190 mm, 10 kg, HSK-E32N, max 42,000 rpm | 2009 | Cochstedt |
| 3-axis horizontal milling machine | Hermle UWF 851 | 1 | X 600 / Y 450 / Z 400 mm, table X 850 × Y 440 mm, 500 kg, SK 40 | – | Cochstedt |
| 5-axis gantry milling machine | JOBS Jomach 146 | 1 | X 12000 / Y 3000 / Z 2000 mm, A ±110°, C ±385°, table X 12000 × Y 3000 mm, 40 tools, HSK-A63 | 2004 | Cochstedt |
| 5-axis gantry milling machine | JOBS Grand Speeder | 1 | X 9000 / Y 3500 / Z 2500 mm, A ±110°, C ±200°, table X 8000 × Y 2500 mm, 12 tools | 2012 | Cochstedt |
| 5-axis gantry milling machine | JOBS LinX Compact 30 | 1 | X 4000 / Y 2950 / Z 1500 mm, A -120/+95°, C ±200°, table X 4000 × Y 2500 mm, max 5000 kg/m² | 2010 | Cochstedt |
| 5-axis gantry milling machine | JOBS EVER 7 | 1 | X 4000 / Y 3300 / Z 1250 mm, A ±110°, C ±200°, table X 4000 × Y 2500 mm, max 5000 kg/m², HSK-A100 | 2011 | Cochstedt |
| 5-axis vertical machining center | Hermle C 600 U | 1 | X 600 / Y 450 / Z 450 mm, A ±110°, table Ø 450 / 370×370 mm, 200 kg, SK 40 | 2001 | Cochstedt |
| 5-axis vertical machining center | Hermle C 42 U | 1 | X 800 / Y 800 / Z 550 mm, A ±130°, table Ø 440 mm, 450 kg, 42 tools | 2019 | Cochstedt |
| 5-axis vertical machining center | Hermle C 1200 U | 1 | X 1200 / Y 800 / Z 500 mm, A +15/-97°, table Ø 800 × 630 mm, 1000 kg, HSK-A63 | 2001 | Cochstedt |
| 5-axis vertical machining center | Hermle C 20 U | 1 | X 600 / Y 450 / Z 450 mm, A ±115°, table Ø 280 mm, 300 kg, 24 pallets 320×320 mm | 2014 | Cochstedt |
| 5-axis vertical machining center | Hermle C 12 U | 1 | X 350 / Y 440 / Z 330 mm, A ±115°, table Ø 320 mm, 100 kg, 36 tools | 2021 | Cochstedt |
| 5-axis vertical machining center | Hermle C 42 U HS Flex | 1 | X 800 / Y 800 / Z 550 mm, A ±130°, table Ø 440 mm HS Flex, 450 kg, 12 pallets 320×320 mm, 6 | – | Cochstedt |
| 5-axis vertical machining center | Hermle C 22 UP | 1 | X 450 / Y 600 / Z 330 mm, A ±135°, 18 pallets 320×320 mm, 55+88 tools | – | Cochstedt |
| Turn-mill machine (turn-mill machining center) | DMG MORI CTX beta 1250 TC 4A | 1 | Turning length 1250 mm, turning diameter 390 mm, bar passage 102 mm, milling head B ±110°, Y ±100 mm | 2020 | Cochstedt |
| CNC flat-bed lathe | DMT CD 650 | 1 | X 440 / Z 2050 mm, Ø 650 mm over bed, Ø 400 mm over carriage | 2005 | Cochstedt |
| 3-axis universal milling machine (conventional) | Hermle UWF 801 | 1 | X 500 / Y 440 / Z 380 mm, table X 800 × Y 390 mm, SK 40 | – | Cochstedt |
| Lead and screw-cutting lathe (conventional) | Weiler Condor | 1 | X 170 / Z 650 mm, Ø 300 mm over bed, Ø 160 mm over carriage | – | Cochstedt |
Additional services
Quality
Manufacturing takes place on modern, partly automated CNC machines with pallet changers for consistent process stability and high quality standards. Through process optimization and continuous advancement of manufacturing technology, Comateq ensures on-time delivery in the required quality.
| Evidence | Cochstedt |
|---|---|
| Manufacturing to drawing with documented processes |
Our History
- 2002
Founded on 18.03. in Engelskirchen; start of operations with the first CNC lathe.
- 2008
Entry into modern 5-axis milling.
- 2013
Relocation to Cochstedt and official company renaming.
- 2014
Construction and occupancy of Hall 1 with approx. 700 m² of floor space for goods receiving and production.
- 2015
Portfolio expansion to include engineering services and first solution engineering order.
- 2019
Construction of Hall 2; expansion of total capacities to nearly 2,000 m² of additional floor space.
- 2021
Construction of Halls 4 and 5; relocation of prototype manufacturing, setup of assembly areas and turn-mill machining center.
- 2022
New construction of a staff and administration building with 450 m² of floor space.
- 2023
Use of additive manufacturing with SLS, SLA and FDM processes in prototyping.