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Metal 3D printing and 5-axis CNC contract manufacturing of demanding components from one-off parts to series production

D3D Logo

D3D Additive Manufacturing GmbH

BaindtNew on Amplifa

Metal 3D printing up to 400 × 400 × 400Component size (additive)
Ø 650 × 420 mmComponent size (CNC)
approx. 10 yearsExperience in AM & 5-axis CNC

Company

D3D Additive Manufacturing GmbH in Baindt near Ravensburg manufactures demanding metal components using metal 3D printing and 5-axis CNC contract manufacturing – from one-off parts to series production. The range of services covers component sizes up to 400 × 400 × 400 mm in the additive process and up to Ø 650 × 420 mm in CNC machining. Both processes can be used individually or as a joint process chain. In addition, the company offers design and optimization, including new designs and adaptation of existing CAD data. Post-processing includes stress-relief annealing, hardening and shot blasting; quality assurance is carried out with measurement reports according to agreed requirements. Typical applications lie in mechanical engineering, lightweight construction and fluid dynamics, e.g. impellers and fluid distributors.

Site
Baindt
Processes
Metal 3D Printing, 5-Axis CNC Contract Manufacturing (CNC Machining), Design & Optimization (New Designs, CAD Adaptation), Heat & Post-Treatment (Stress-Relief Annealing, Hardening, Shot Blasting), Quality Assurance (Inspection with Measurement Reports), Metal 3D printing (additive manufacturing) up to 400 × 400 × 400 mm, 5-axis CNC contract manufacturing up to Ø 650 × 420 mm, Design & Optimization (new designs and adaptation of CAD data)
Materials
Aluminium, Metal (general), Metal 3D Printing, 5-Axis CNC Machining, Heat Treatment, Quality Assurance
Industries
Mechanical Engineering, Lightweight Construction, Fluid Dynamics, Fluid Dynamics (e.g. impellers/fluid distributors)
  1. 01

    Design & Optimization

  2. 02

    Metal 3D Printing / 5-Axis CNC

  3. 03

    Heat & Post-Treatment

  4. 04

    Quality Assurance with Measurement Reports

Processes & Materials

AM

Metal 3D Printing

Complex geometries and integrated functions, layer by layer in metal, up to 400 × 400 × 400 mm.

CNC-5A

5-Axis CNC Machining

Precise fits, sealing surfaces and complex contours up to Ø 650 × 420 mm.

Al

Aluminium

Used for CNC machining and lightweight construction components.

WÜ

Heat Treatment

Stress-relief annealing, hardening and shot blasting as post-processing steps.

QS

Quality Assurance

Inspection with measurement reports according to agreed requirements.

Locations

Baindt

DE

Production site (metal 3D printing and 5-axis CNC)

Part weight / size
AM up to 400 × 400 × 400 mm; CNC up to Ø 650 × 420 mm
Lot size
One-off part to series
Materials
Metal (including aluminium)
  • Metal 3D printing system
  • 5-axis CNC machining center

Industries

Mechanical EngineeringLightweight ConstructionFluid DynamicsFluid Dynamics (e.g. impellers/fluid distributors)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Metal 3D PrintingAdditive–400 mm × 400 mm × 400 mm–––
5-Axis CNC Contract Manufacturing (CNC Machining)Machining–420 mm––Aluminium
Design & Optimization (New Designs, CAD Adaptation)Engineering–––––
Heat & Post-Treatment (Stress-Relief Annealing, Hardening, Shot Blasting)Heat Treatment–––––
Quality Assurance (Inspection with Measurement Reports)Testing–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
5-Axis CNC Machining Center––Ø 650 × 420 mm (diameter × height, depending on clamping and tool access)–Baindt
Metal 3D Printing System––400 × 400 × 400 mm–Baindt

Additional services

Metal 3D printing (additive manufacturing) up to 400 × 400 × 400 mm5-axis CNC contract manufacturing up to Ø 650 × 420 mmDesign & Optimization (new designs and adaptation of CAD data)Heat & Post-Treatment (stress-relief annealing, hardening, shot blasting)Quality assurance with measurement reportsManufacturing from one-off part to series productionProject review of process, material and post-processing

History

  1. For approx. 10 years, D3D has stood for the implementation of demanding manufacturing tasks in metal 3D printing and 5-axis CNC in Baindt near Ravensburg.

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