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De Beer Plastics – Fertigung

Injection molding of complex plastic components and assemblies – from toolmaking to series production

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De Beer Plastics

Langenfeld (DE) · Linsengericht (DE) · Veenendaal (NL) · Oud-Beijerland (NL)New on Amplifa

1953Founded (Jan de Beer sen.)
250+Employees
4Sites in NL and DE
100+Injection molding machines (25–650 t clamping force)
1951Founding of F.W. Breidenbach (predecessor company)

About De Beer Plastics

De Beer Plastics is a Dutch-German family business with three production sites in the Netherlands and Germany (Langenfeld, Linsengericht, Oud-Beijerland) and headquarters in Veenendaal. The company produces engineering thermoplastics by injection molding, including precision parts made of high-performance plastics such as PPS, PEEK, PA4.6 and PSU, as well as 2K and vertical injection-molded parts and TPE seals according to EN 681-2. With over 100 injection molding machines (clamping force 25–650 tonnes), in-house toolmaking including 2K tools and 3D-printed tool inserts, as well as its own research and development department, projects are executed from product design optimization (DFM, Moldflow) via prototyping to series production. In addition, De Beer Plastics offers assembly (mirror and ultrasonic welding, leak testing), printing, packaging and logistics solutions such as just-in-time deliveries and worldwide shipping. The German plants operate fully CO₂-neutral; the company won the German Sustainability Award in 2019 and 2024.

Site
LX Veenendaal, NL
Processes
Plastic injection molding, 2K injection molding (two-component), Vertical injection molding, Injection molding of polycarbonate (PC), TPS injection molding, TPV injection molding, TPU injection molding, TPO injection molding
Materials
PPS (Polyphenylene sulfide), PA4.6 (Stanyl), PEEK, PSU, PA12, TPE (thermoplastic elastomers), Polycarbonate (PC), Flexible PVC
Certificates
ISO 9001:2015, ISO 14001:2015, IATF 16949:2016, FSC Chain of Custody, EcoVadis Bronze, ISO 9001, ISO 14001, IATF 16949
Founded
1953
Employees
250+
Industries
Automotive industry, Electronics & Lighting, Water technology, Medical technology, Consumer & Lifestyle, Water technology/Sanitary
  1. 01

    Product design & DFM / Moldflow analyses

  2. 02

    Prototyping (3D printing, test molds)

  3. 03

    Toolmaking (incl. 2K and combination molds)

  4. 04

    Injection molding (incl. 2K, vertical, high-performance plastics)

  5. 05

    Post-processing (printing, welding)

  6. 06

    Assembly & kitting

  7. 07

    Quality inspection & PPAP

  8. 08

    Logistics (JIT, worldwide shipping)

Materials & Processes

PPS

Polyphenylene sulfide (PPS)

Glass-fiber-reinforced high-performance plastic as a brass substitute in drinking water fittings such as water conduits.

PEEK

PEEK

High-temperature-resistant specialty plastic for precision parts with extremely tight tolerances.

PA4.6

PA4.6 (Stanyl)

High-performance polyamide, partly filled with aramid fibers or PTFE, for bearing parts in the automotive industry.

PSU

PSU (Polysulfone)

High-performance plastic for demanding precision applications at temperatures above 300 °C processing temperature.

PA12

PA12

Engineering plastic with drinking water approval for water conduits in fittings.

TPE

TPE (thermoplastic elastomers)

Modern alternative to EPDM and silicone for seals according to EN 681-2.

PC

Polycarbonate (PC)

Injection molding of polycarbonate for transparent and highly stressed components.

PVC-W

Flexible PVC

Historically significant material for soft components of the sanitary and toy industries.

TPU

TPU / TPS / TPV / TPO / TPA / TPC

Diverse thermoplastic elastomers and specialty materials processed in the company's own injection molding process.

2K

2K injection molding (two-component)

Joining of two materials in one tool, including with medical-grade TPE; over 20 years of experience with in-house 2K tools.

WZB

Toolmaking (incl. 2K and combination molds, 3D-printed tools)

In-house tool design and toolmaking in NL and DE, including tool management, maintenance and repair.

Sites

Standort Langenfeld

Langenfeld

DE

Production (De Beer Beoplast GmbH)

Materials
Engineering thermoplastics, IATF-16949-certified production
  • Over 100 injection molding machines group-wide (25–650 t clamping force)
  • Optical and tactile measuring machines
  • 3D scanners
  • Ultrasonic cleaning systems for tools

Linsengericht

DE

Production, toolmaking, logistics (De Beer Breidenbach GmbH)

Materials
Flexible PVC, engineering thermoplastics, high-performance plastics
  • Injection molding machines
  • Toolmaking workshop
  • 3D printers for prototypes and tools

Veenendaal

NL

Headquarters (De Beer)

Oud-Beijerland

NL

Production, lenses/transparent products (AllinPlast Kunststoffenindustrie B.V.)

Materials
Polycarbonate, transparent plastics
  • Injection molding machines
  • Toolmaking workshop
  • Hand polishing for optics

Components & Products

PPS water conduits for drinking water fittings
PPS water conduits for drinking water fittingsPPS injection molding · Water technology
2K earplugs with filter holder made of medical-grade TPE
2K earplugs with filter holder made of medical-grade TPE2K injection molding · Medical/Consumer
Overpressure valve for the Mercedes G-Wagon (18 components)
Overpressure valve for the Mercedes G-Wagon (18 components)Assembly & injection molding · Automotive industry

Inside the production

Injection molding production at De Beer Plastics
Injection molding production at De Beer Plastics
De Beer Plastics
De Beer Plastics

Industries

Automotive industryElectronics & LightingWater technologyMedical technologyConsumer & LifestyleWater technology/Sanitary

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Plastic injection moldingPlastics––––Thermoplastics, PPS, PA4.6, PEEK, PSU, PA12, PC, TPE, Flexible PVC
2K injection molding (two-component)Plastics––––TPE, medical-grade TPE
Vertical injection moldingPlastics–––––
Injection molding of polycarbonate (PC)Plastics––––Polycarbonate (PC)
TPS injection moldingPlastics––––TPS
TPV injection moldingPlastics––––TPV
TPU injection moldingPlastics––––TPU
TPO injection moldingPlastics––––TPO
TPA injection moldingPlastics––––TPA
TPC injection moldingPlastics––––TPC
Injection molding of flexible PVCPlastics––––Flexible PVC
PPS injection moldingPlastics––––PPS (glass-fiber-reinforced)
PA4.6 injection moldingPlastics––––PA4.6 (Stanyl), filled with aramid fibers or PTFE
Injection molding of high-performance plastics (PPS, PSU, PEEK)Plasticsextremely tight tolerances–––PPS, PSU, PEEK
Injection molding of TPE seals (EN 681-2, alternative to EPDM/silicone)Plastics––––TPE (thermoplastic elastomers)
Toolmaking (injection molds, combination molds, 2K tools, 3D-printed tool inserts andEngineering–––––
Prototyping (3D printing, test molds)Additive–––––
Product design & design optimization / DFM / Moldflow analysesEngineering–––––
Assembly of subassemblies (small and large series)Assembly–––––
Mirror weldingJoining––––Plastic
Ultrasonic weldingJoining––––Plastic
Printing (screen printing, pad printing, inkjet and laser printing)Surface––––Plastic
Packaging and kittingAssembly–––––
Quality control and metrology (optical and tactile measuring machines, 3D scanners, PPAP, SPC,TestingMeasurement to the thousandth––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Injection molding machine–over 100Clamping force 25–650 tonnes–Langenfeld (DE), Linsengericht (DE), Oud-Beijerland (NL)
3D printers (prototyping and toolmaking)–––––
Measuring machines (optical and tactile) and 3D scanners–––––
Ultrasonic cleaning systems (tool cleaning)–––––

Additional services

Plastic injection molding (incl. 2K, vertical, high-performance plastics PPS/PEEK/PA4.6)Product design & engineering / DFMPrototyping / 3D printingIn-house toolmaking & tool managementTool transfersAssembly & subassemblies (mirror/ultrasonic welding, leak testing)Printing (screen, pad printing, inkjet, laser)Packaging / kittingLogistics solutions (JIT, return systems, worldwide shipping)PPAP / quality inspection & metrology

Reference customers

Mercedes (G-Wagon, overpressure valve)Mepalrenowned European fittings manufacturers (not named)

Quality & Certificates

De Beer Plastics works according to certified quality standards (ISO 9001, ISO 14001, IATF 16949) and measures complex precision parts to the thousandth – with optical and tactile measuring machines, 3D scanners, PPAP approval processes and statistical process control.

EvidenceLangenfeldLinsengerichtOud-Beijerland
ISO 9001
ISO 14001
IATF 16949

History

  1. 1951

    Friedrich Wilhelm Breidenbach founds a turning and toolmaking shop for the regional rubber industry in Gelnhausen on 1 August 1951.

  2. 1953

    Jan de Beer sen. founds an agency for lead floor drains and siphons in The Hague on 1 December 1953; relocation to Hoevelaken in 1957.

  3. 1960er–1970e

    Breidenbach moves to Linsengericht and begins processing flexible PVC; De Beer develops into a distributor of technical sanitary components.

  4. 1980

    De Beer builds its first company building in Barneveld; the second generation takes over; the customer-supplier relationship De Beer–Breidenbach is established.

  5. 2000er

    De Beer takes over an industry colleague in Wuppertal; René and Mark de Beer join the company; sale of F.W. Breidenbach GmbH & Co. KG to De Beer effective 1 January 2006.

  6. 2007

    Opening of the second site in Linsengericht for toolmaking and logistics.

  7. 2009

    Acquisition of Schneid GmbH in Gilching near Munich and integration into Linsengericht; know-how in high-performance plastics.

  8. 2015

    At the initiative of De Beer Plastics, the EN 681-2 standard is incorporated into the regulations for toilet drain pipes.

  9. 2019

    German Sustainability Award for Beoplast (CO₂-neutral production).

  10. 2020

    De Beer acquires Beoplast GmbH in Langenfeld.

  11. 2021

    Start of construction of the new building in Linsengericht on a plot of over 23,000 m²; machine relocation at the end of 2022.

  12. 2022

    Acquisition of All-in-Plast Kunststoffenindustrie BV and Produger BV in Oud-Beijerland; expansion to include lenses and transparent products; another German Sustainability Award in 2024 for De Beer Plastics.

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