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design M.W – Fertigung

Machine embroidery with 25 ZSK embroidery heads as well as flex, flock, sublimation, DTF and digital printing on textiles in Koppl near Salzburg.

design M.W Logo

design M.W GmbH

Koppl (Gewerbepark Habach 29), ATNew on Amplifa

2004Founded
25Embroidery heads (ZSK machine park)
1 pieceMinimum order quantity (no maximum quantity)
413Stock colours of Isacord yarn

About design M.W Machine Embroidery

design M.W GmbH is a machine embroidery and textile finishing company in Koppl near Salzburg (Austria), founded in 2004 by Monja Weißenbacher in Zell am See. The focus is machine embroidery with a ZSK machine park of 25 embroidery heads, including two ZSK Racer 6s machines with up to 1,200 stitches per minute, a Racer 4WL with an extended embroidery field (500 x 700 mm) and a Jafa 0612-400 with border frames up to 240 x 50 cm. All kinds of textiles are embroidered: polo shirts, jackets, caps, towels, bathrobes, bags, patches and badges as well as fireproof racing suits to FIA standard with NOMEX yarns (NC-Tech). In addition, the company offers textile printing using various methods: flex and flock printing, sublimation printing, DTF transfers, screen print transfer as well as eco-solvent and digital printing. Work is done with AMANN quality yarns (including Isacord with 413 stock colours, Isamet, ISA Texlight, LIFECYCLE made from recycled textile waste). There is no minimum or maximum order quantity – production runs from a single piece through to large volumes for industry, trade and resellers (contract embroidery). Since April 2024, production, office and showroom have been located at Gewerbepark Habach 29 in Koppl; customers in Austria and Germany are supplied.

Site
Koppl
Processes
Machine embroidery / embroidery of textiles (incl. contract embroidery, patches/badges, caps,, Flex and flock printing (transfer printing), Sublimation printing, DTF transfer printing (Direct-To-Film), Eco-solvent printing / large-format printing with contour-cut colour transfers, Screen print transfer, Digital printing on textiles, Tailoring / mask production (2- and 3-layer face masks with and without logo print, women's,
Materials
Isacord embroidery yarn (AMANN), Isamet embroidery yarn (AMANN), ISA TEXLIGHT, NC-Tech (Nomex), LIFECYCLE polyamide, Sustainable textiles / organic cotton, Isacord embroidery yarn (AMANN, 100 % polyester), Isamet metallic embroidery yarn (AMANN)
Certificates
Ökotex 100 (yarns), ISO 9001
Founded
2004
Industries
Gastronomy and hospitality, Sports and golf, Motorsport/racing, Construction/Trades (workwear), Promotional items/Agencies, Events (festivals)
  1. 01

    Consultation and non-binding quotation

  2. 02

    Artwork preparation / production setup

  3. 03

    Embroidery or textile printing

  4. 04

    Quality control of every textile

  5. 05

    Packaging and shipping

Yarns and Textiles

Isacord

Isacord embroidery yarn (AMANN, 100 % polyester)

Universal yarn with viscose-like sheen, resistant to abrasion and washing, available in 413 colours, also suitable for heavily used workwear, sportswear, jeans and leather.

Isamet

Isamet metallic embroidery yarn (AMANN)

Metallic yarn in gold, silver and other colours for especially eye-catching embroidery.

ISA TEXLIGHT

ISA TEXLIGHT luminous yarn

Glow-in-the-dark yarn for safety clothing, children's clothing and club wear.

NC-Tech

NC-Tech (Nomex) flame-retardant yarn

Self-extinguishing, non-melting special yarn for flame- and heat-resistant protective clothing; permanently temperature-resistant up to 200 °C.

LIFECYCLE

LIFECYCLE polyamide (AMANN)

Yarn made from recycled textile waste for embroidering sustainable products.

Subli

Sublimation printing

Colour is vaporised into polyester or polyester blend fabric at high heat – without carrier film, ideal for photos and colour gradients.

Flex/Flock

Flex and flock printing (transfer printing)

Straightforward method for lettering and solid-area prints; flock feels velvety soft, flex is smooth.

DTF

DTF transfer printing (Direct-To-Film)

Stretchable, opaque and vibrant print, transferable to almost all types of textiles.

EcoSolvent

Eco-solvent / large-format printing

Full-surface and contour-cut colour transfers as well as large-format prints.

Digitaldruck

Digital printing on textiles

In-house since 2019 and with new-generation technology from 2022, for high-quality digital textile printing.

Bio-Baumwolle

Sustainable textiles / organic cotton

Sustainable textiles and organic cotton textiles in the product range.

Location

Standort Koppl

Koppl

AT

Production, office and showroom (headquarters, since April 2024)

Lot size
from 1 piece, no maximum quantity
Materials
Isacord, Isamet, ISA TEXLIGHT, NC-Tech (Nomex), LIFECYCLE, sublimation printing, flex/flock, DTF, digital printing
  • 2x ZSK Racer 6s (6-head, up to 1,200 stitches/min, border frames 240x50 cm and 200x70 cm)
  • ZSK Racer 4WL (4-head, embroidery field 500x700 mm)
  • ZSK Sprint 8 (1-head sampling machine)
  • ZSK Jafa 0612-400 (6-head, embroidery field 400x500 mm, border frame 240x50 cm)
  • 2 further ZSK multi-head machines (2015)
  • Roland VersaCamm eco-solvent printer
  • Transfer presses (SEFA, Fuchs)
  • Digital printing machine (2019, renewed in 2022)

Products and Services

Embroidered polo shirts
Embroidered polo shirtsMachine embroidery · Sports/Golf
Patches and badges
Patches and badgesMachine embroidery (Jafa border frame) · Events/Promotional items
Fireproof embroidery of racing suits
Fireproof embroidery of racing suitsFIA standard, NOMEX yarns · Motorsport
Printed sportswear
Printed sportswearTextile printing (flex/flock, DTF) · Sports
Face masks with logo print
Face masks with logo printTailoring/Printing · General economy

Inside the production

Embroidery machine park (ZSK) at the Koppl plant
Embroidery machine park (ZSK) at the Koppl plant

Industries

Gastronomy and hospitalitySports and golfMotorsport/racingConstruction/Trades (workwear)Promotional items/AgenciesEvents (festivals)Industry and trade (contract embroidery)Resellers

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Machine embroidery / embroidery of textiles (incl. contract embroidery, patches/badges, caps,Joining–––1 piece – no maximum order quantityIsacord (100% polyester), Isamet (metallic embroidery yarn), ISA TEXLIGHT (luminous yarn), NC-Tech / Nomex (fireproof), LIFECYCLE polyamide (recycled), All kinds of textiles (polo shirts, jackets, caps,
Flex and flock printing (transfer printing)Surface–––1 piece – no maximum order quantityTextiles, Promotional items
Sublimation printingSurface–––1 piecePolyester, Polyester blend fabric (base colour white or very light)
DTF transfer printing (Direct-To-Film)Surface–––1 piecealmost all types of textiles
Eco-solvent printing / large-format printing with contour-cut colour transfersSurface–––1 pieceTextiles
Screen print transferSurface––––Textiles
Digital printing on textilesSurface––––Textiles
Tailoring / mask production (2- and 3-layer face masks with and without logo print, women's,Assembly––––Textiles
fireproof embroidery of racing suits and protective clothing to FIA standardJoining–––1 piecefireproof NOMEX yarns (NC-Tech), FIA-standard materials

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
6-head embroidery machine (up to 1,200 stitches/minute, border frames 240x50cm and 200x70cm)ZSK Racer 6s2Border frames 240x50cm and 200x70cm embroidery area2017 undKoppl / Salzburg
4-head embroidery machine with extended embroidery fieldZSK Racer 4WL1500 mm wide, 700 mm deep–Koppl / Salzburg
Single-head embroidery machine (sampling machine)ZSK Sprint 81––Koppl / Salzburg
6-head embroidery machine (embroidery field per head 400x500mm, 240x50cm border frame)ZSK Jafa 0612-4001Embroidery field per head 400x500mm; border frame 240x50cm–Koppl / Salzburg
2 further ZSK multi-head embroidery machines (purchased 2015)ZSK2–2015Koppl / Salzburg
Eco-solvent printer (full-surface and contour-cut colour transfers, large-format prints)Roland VersaCamm1–2013Koppl / Salzburg
Transfer press for textile printingSEFA2–erste 2018Koppl / Salzburg
Transfer press for textile printingFuchs–––Koppl / Salzburg
Digital printing machine (digital textile printing)–1–2019Koppl / Salzburg
Embroidery machine (1-head, initial equipment)–1–2004Koppl / Salzburg

Additional services

Machine embroidery (25 embroidery heads, ZSK)Contract embroideryTextile printing: flex and flock printingSublimation printingDTF transfersEco-solvent printing / large-format printingOne-off production from 1 piece (no minimum order quantity)Fireproof embroidery of racing suits (FIA standard, NOMEX yarns)Mask production (face masks, since April 2020)Express service (urgent orders also evenings/weekends)Quality control of every textileConsultation and non-binding quotations

Reference customers

Jigger Bar SalzburgLaschensky HofITSP ServicesSalzburg FestivalKellerer BauGolfclub KlessheimSchloyerSchmatzNase.at

Quality

Every embroidered or printed textile undergoes quality control before leaving the company. Only AMANN quality yarns with good light, boil and wash fastness are used; the embroidery is colourfast, abrasion-resistant and certified with Ökotex 100.

EvidenceKoppl
Ökotex 100 (yarns)
ISO 9001

Company History

  1. 2004

    Founded on 1 May in Zell am See by Monja Weißenbacher with a 1-head embroidery machine, initially under the name 'Die Stickfabrik'

  2. 2005

    Relocation to Puch near Hallein

  3. 2007

    First SWF 6-head embroidery machine; renamed 'design M.W Maschinenstickerei'

  4. 2008

    Move to Bayerhamerstraße 33, Salzburg; first part-time employee

  5. 2011

    Expansion of the product range, flex and flock printing on site

  6. 2012

    Second SWF 6-head embroidery machine

  7. 2013

    Purchase of a Roland VersaCamm eco-solvent printer

  8. 2014

    Move to Ziegeleistraße 31, Salzburg (165 m²)

  9. 2015

    Two new ZSK multi-head machines (22 embroidery heads), expansion to 300 m², sublimation printing

  10. 2016

    New website online

  11. 2017

    New employees, replacement of an SWF machine with a ZSK Racer 6s

  12. 2018

    Complete conversion of the embroidery machine park to ZSK; technical training at ZSK in Krefeld; additional SEFA transfer press

  13. 2019

    Purchase of a high-performance digital printing machine

  14. 2020

    Corona crisis, short-time work; switch to mask production

  15. 2021

    Short-time work; team of 7 employees; Hannelore Kleindienst strengthens consulting/production preparation

  16. 2022

    Renewal of the digital printing machine park with new-generation technology

  17. 2024

    Relocation of the site from Salzburg to Koppl (Gewerbepark Habach 29) in April

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