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Deuchert – Fertigung

Repair shop for hydraulics, construction and agricultural machinery with welding, machining and mechanical engineering

Deuchert Logo

Deuchert Maschinen Reparaturen

Hauptstraße 6, 36358 Herbstein/AltenschlirfNew on Amplifa

over 25 yearsExperience in the machine repair business
Sole proprietorshipLegal form, owner Thomas Deuchert
2 tMax. load capacity of overhead crane
50 tPressing force of hydraulic workshop press
3000 mmMax. turning length of Wagner lathe

About Deuchert Maschinen Reparaturen

Deuchert Maschinen Reparaturen is a sole proprietorship led by Thomas Deuchert with a workshop in Herbstein/Altenschlirf in the Vogelsberg region (Fulda region). The company carries out repairs on construction and agricultural machinery of all makes, including partial and complete overhauls of diesel engines, hydraulic cylinders, axial piston pumps and motors, as well as gearbox and brake work. In the hydraulics sector, overhauled pumps are tested on the company's own pump test bench and adjusted according to manufacturer specifications; additionally, a filling and testing service for pressure accumulators is offered. The workshop offers repair welding (SMAW/Manual electrode, MIG, TIG) on structural steel, fine-grained structural steel, manganese hard steel, cast iron, stainless steel and aluminum — also on the construction site with its own generator — as well as turning, drilling, milling, grinding and mobile drilling. Additionally offered are design, manufacture of small machines, machine frames and hydraulic power units, as well as industrial assembly and on-site overhauls.

Site
Herbstein
Processes
Hydraulic cylinder repair, Turning, Milling, Drilling (also mobile drilling/re-drilling of worn joint bores), Surface grinding, Lapping (restoration of valve/control plates), SMAW (Manual electrode) welding, MIG welding
Materials
Structural steel, Fine-grained structural steel, Manganese hard steel, Cast iron, Stainless steel, Aluminum, Difficult-to-weld materials, Welding processes
Certificates
Pump test bench (acceptance test), Pressure accumulator filling and testing device, On-site performance measurement of hydraulic pumps, ISO 9001
Industries
Construction and agricultural machinery, Construction industry, Mechanical engineering / Production technology, Industrial companies (maintenance), Construction machinery repair, Agricultural machinery repair
  1. 01

    Repair / Restoration of hydraulics, engines, machinery

  2. 02

    Welding / Overlay welding

  3. 03

    Machining (turning, drilling, milling, grinding, lapping)

  4. 04

    Assembly / Commissioning

  5. 05

    Testing (pump test bench, pressure accumulator test device)

Materials and Processes

S235/St52

Structural steel

Material for repair welding, machine frames and machine parts.

Feinkornbaustahl

Fine-grained structural steel

Processed in repair welding with SMAW, MIG and TIG, e.g. on excavator booms.

Manganhartstahl

Manganese hard steel

Wear-resistant material for repair welds on construction machinery parts.

GJL

Cast iron

Processed in repair welding of machine parts.

VA

Stainless steel

TIG and MIG welding work on stainless steel components.

AlMg

Aluminum

Welding work on aluminum components, e.g. in machine and plant engineering.

E-Hand/MIG/WIG

Welding processes

SMAW (Manual electrode), MIG and TIG welding, also on-site with own generator.

Locations

Standort Herbstein/Altenschlirf

Herbstein/Altenschlirf

DE

Workshop / Repair shop

Part weight / size
Parts up to 2 t (overhead crane)
Lot size
Single pieces / repair orders
Materials
Structural steel, fine-grained structural steel, manganese hard steel, cast iron, stainless steel, aluminum
  • Wagner lathe (max. turning length 3000 mm, max. turning diameter 600 mm)
  • Graziano SAG 12 lathe
  • MAS radial drilling machine
  • BoKö Hydromill MF2-1000 milling machine
  • Mondiale Viking milling machine
  • ABA 625 surface grinding machine
  • Hydraulic workshop press 50 t
  • Overhead crane up to 2 t
  • 8 m workshop pit
  • Pump test bench
  • Filling and test device for pressure accumulators
  • Mechanical and hydraulic pullers

Components and Services

Turned machine parts (up to 3000 mm length)
Turned machine parts (up to 3000 mm length)Turning · Mechanical engineering / Repair
Hydraulic cylinders and hydraulic power units
Hydraulic cylinders and hydraulic power unitsRepair / Assembly · Construction and agricultural machinery
Diesel engines (Deutz, Hatz)
Diesel engines (Deutz, Hatz)Partial and complete overhaul · Construction and agricultural machinery
Repair welding excavator bucket / boom
Repair welding excavator bucket / boomWelding · Construction machinery
Restored machine shafts / bearing seats
Restored machine shafts / bearing seatsOverlay welding and machining · Mechanical engineering
Machine frames and hydraulic power units
Machine frames and hydraulic power unitsDesign and manufacture · Mechanical engineering

Inside the production

Machine repair in the workshop
Machine repair in the workshop
Design and manufacturing drawing
Design and manufacturing drawing
Testing of hydraulic pressure
Testing of hydraulic pressure
Hydrostatic drive after overhaul
Hydrostatic drive after overhaul
Workshop press / mechanics
Workshop press / mechanics
Disassembled hydraulic pump
Disassembled hydraulic pump
Reconditioned valve and control plates
Reconditioned valve and control plates
Mobile drilling on excavator boom
Mobile drilling on excavator boom
Repair on construction machinery
Repair on construction machinery
Hydraulic power unit construction
Hydraulic power unit construction
Assembly and commissioning
Assembly and commissioning
Industrial assembly at the customer's site
Industrial assembly at the customer's site

Industries

Construction and agricultural machineryConstruction industryMechanical engineering / Production technologyIndustrial companies (maintenance)Construction machinery repairAgricultural machinery repair

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Hydraulic cylinder repairAssembly––––Steel
TurningMachining–3000 mm––Metals
MillingMachining–1000 mm––Metals
Drilling (also mobile drilling/re-drilling of worn joint bores)Machining––––Structural steel
Surface grindingMachining––––Steel
Lapping (restoration of valve/control plates)Machining––––Steel
SMAW (Manual electrode) weldingJoining––––Structural steel, Fine-grained structural steel, Manganese hard steel, Cast iron, Stainless steel, Aluminum
MIG weldingJoining––––Structural steel, Fine-grained structural steel, Manganese hard steel, Cast iron, Stainless steel, Aluminum
TIG weldingJoining––––Structural steel, Fine-grained structural steel, Manganese hard steel, Cast iron, Stainless steel, Aluminum
Overlay welding (restoration of worn bearing seats)Joining––––Steel
Repair welding on excavator buckets and booms (also on the construction site with own generator)Joining––––Structural steel, Fine-grained structural steel, Manganese hard steel
Hydraulic pipe bendingJoining––––Steel pipe
Overhaul of hydraulic pumps (axial piston pumps and motors) including testing on pump test benchAssembly–––––
Hydraulic pump service / hydraulic pump adjustmentAssembly–––––
Pressure accumulator filling and testing service (gas precharge pressure test)Testing–––––
Hydraulic oil changeAssembly–––––
Supply of hydraulic sealsAssembly–––––
Repair of machines of all kinds (disassembly, replacement of wear parts such as bearings, chains,Assembly–––––
Repair of construction and agricultural machinery of all makes (on-site or in workshop), includingAssembly––2 t (overhead crane)––
Partial and complete overhaul of diesel engines (Deutz, Hatz etc.), disassembly, cleaning,Assembly–––––
Gearbox and clutch repair (splitting of tractors)Assembly–––––
Brake overhaulAssembly–––––
Industrial assembly / support with conversions and overhauls of production machinery on-siteAssembly–––––
Design and engineering of machine parts including manufacturing drawingsEngineering–––––
Manufacture of smaller machines, machine frames and hydraulic power units (construction, welding,Assembly––––Steel
Modernization of power unit construction (e.g. gearbox oil lubrication: planning, construction,Assembly–––––

14 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
LatheWagner1max. turning length 3000 mm, max. turning diameter 600 mm–Herbstein/Altenschlirf
LatheGraziano SAG 121––Herbstein/Altenschlirf
Radial drilling machineMAS1––Herbstein/Altenschlirf
Milling machineBoKö Hydromill MF2-10001––Herbstein/Altenschlirf
Milling machineMondiale Viking1––Herbstein/Altenschlirf
Surface grinding machineABA 6251––Herbstein/Altenschlirf
Hydraulic workshop press–1Pressing force 50 tons–Herbstein/Altenschlirf
Overhead crane–1Load capacity up to 2 tons–Herbstein/Altenschlirf
Workshop pit–18 meters long–Herbstein/Altenschlirf
Pump test bench–1––Herbstein/Altenschlirf
Mobile drilling device / Mobile drilling machine––––mobile
Universal filling and testing device for pressure accumulators–1––Herbstein/Altenschlirf
Mechanical and hydraulic pullers––––Herbstein/Altenschlirf
Welding generator (mobile for construction site use)–1––mobile

Additional services

Repair of hydraulic cylindersOverhaul of hydraulic pumps (axial piston pumps and motors)Pump test bench tests and adjustment according to manufacturer specificationsFilling and testing service for pressure accumulatorsRepair of construction and agricultural machinery of all makesPartial and complete overhaul of diesel enginesRepair welding (SMAW, MIG, TIG; structural steel, fine-grained structural steel, manganese hardOn-site welding with own generatorOverlay welding / restoration of worn bearing seatsTurning, drilling, milling, grindingDesign and engineering of machine parts including manufacturing drawingsManufacture of small machines, machine frames and hydraulic power unitsGeneral machine repair / maintenanceIndustrial assembly / on-site overhaulsMobile drilling (pin bores to size)Mobile drilling, mobile crane deploymentHydraulic pipe bending, hydraulic oil changeRestoration of gearbox oil lubrication / power unit construction

Reference customers

Construction company from Lautertal (Gehl skid steer loader)Construction company from Fulda (mobile excavator)

Quality

Every overhauled hydraulic pump is tested before delivery on the company's own pump test bench and adjusted according to manufacturer specifications; pressure accumulators are tested for gas precharge pressure with a universal filling and testing device. Certifications are not mentioned.

EvidenceHerbstein/Altenschlirf
Pump test bench (acceptance test)
Pressure accumulator filling and testing device
On-site performance measurement of hydraulic pumps
ISO 9001

History

  1. 2012

    Repair of a Gehl skid steer loader for a construction company from Lautertal.

  2. 2013

    Repair of a Schaef mobile excavator HML 30 A with Sauer Sundstrand SPV Series 20 travel drive.

  3. 2014

    Repair of a mobile excavator by mobile drilling (construction company from Fulda).

  4. 2018

    Modernization of a gearbox oil lubrication system including planning, construction, assembly and commissioning.

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