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DITABIS AG – Fertigung

OEM development and ISO 13485-compliant series production of devices for medical technology, diagnostics and laboratory technology.

DITABIS AG Logo

DITABIS – Digital Biomedical Imaging Systems AG

75179 Pforzheim (Freiburger Str. 3, Wilferdinger Höhe)New on Amplifa

1996Founded (spin-off of today's Stratec SE)
up to approx. 5,000devices per year and device
PforzheimHeadquarters with development, production, QA and logistics
ISO 13485Certified development and production
30+ yearsExperience in development and manufacturing

About DITABIS

DITABIS – Digital Biomedical Imaging Systems AG is a service company for the development and manufacture of devices with a focus on medical technology, diagnostics, laboratory technology and life sciences. Founded in 1996 as a spin-off of today's Stratec SE and headquartered in Pforzheim, the company develops mechanics, electronics, firmware, software and user interfaces under one roof as an OEM partner and takes products from feasibility assessment through prototyping (A, B and C samples) to ISO 13485-compliant series production. Manufacturing covers the assembly of complex components such as electronic assemblies (ESD-compliant), optics and mechanics, sensor technology and micromechanics, displays, control modules as well as cable sets and connectors. DITABIS manufactures small and medium series (up to approx. 5,000 devices per year and device), also undertakes contract manufacturing of externally developed devices and supports products with life-cycle management, certification support (CE, FDA, MDR, IVDR) and worldwide logistics. In addition to medical and laboratory technology, the company serves other industrial sectors such as robotics, automation and defense.

Site
Pforzheim
Processes
OEM development and manufacturing (mechanics, electronics, firmware, software, UI), Prototyping / prototype construction (A/B/C samples, 3D printing of components), Series assembly of devices and device components (assembly lines), ESD-compliant assembly of electronic assemblies incl. functional testing, Assembly and precise alignment of optics & mechanics, Assembly of sensor technology & micromechanics (sensitive handling, full traceability), Integration of displays & control modules, Manufacturing of cable sets & connectors
Materials
OEM development and manufacturing, ESD-compliant electronics assembly, Optics and micromechanics assembly, 3D printing of components, Cable set manufacturing, Contract manufacturing of externally developed devices
Certificates
ISO 13485
Founded
1996
Industries
Medical technology, Diagnostics, Laboratory technology, Life sciences, Robotics, Automation
  1. 01

    Feasibility assessment and cost estimation

  2. 02

    Concept development (mechanics, electronics, software, usability, regulatory)

  3. 03

    Development with prototyping (A/B/C samples, 3D printing)

  4. 04

    Pre-series, verification/validation and certification support (CE, FDA,

  5. 05

    Series transfer and series assembly on assembly lines (ESD-compliant,

  6. 06

    Quality assurance, functional testing, kitting and packaging

  7. 07

    Life-cycle management: service, maintenance, spare parts supply, reverse

Processes and Competencies

OEM

OEM development and manufacturing

Interdisciplinary implementation of mechanics, electronics, firmware, software and UI through to series production.

ESD

ESD-compliant electronics assembly

Assembly of electronic assemblies including functional testing in an ESD-compliant environment.

OPT

Optics and micromechanics assembly

Precise alignment of optics, sensor technology and micromechanics with full traceability.

3DD

3D printing of components

Housings and mechanics of individual components are produced by 3D printing in the prototyping area.

KAB

Cable set manufacturing

Manufacturing of cable sets and connectors with structured cable routing and tested connections.

LON

Contract manufacturing of externally developed devices

Series production of third-party developments including test concepts, quality management, logistics and worldwide shipping.

Pforzheim Site

Standort Pforzheim

Pforzheim

DE

Headquarters: development, production, quality assurance, logistics

Part weight / size
small and medium-sized devices ("fits through the door")
Lot size
1 – 100, 100 – 1,000, >1,000 per year
Materials
Electronics, optics/mechanics, sensor technology, micromechanics, displays, cable sets
  • Assembly lines
  • ESD-compliant assembly areas
  • 3D printing (prototyping)
  • ERP-supported quality assurance

Reference Projects and Components

PSP scanner for digital dental diagnostics
PSP scanner for digital dental diagnosticsOEM development and series production · dental technology
Laboratory device (example device)
Laboratory device (example device)Development and manufacturing · laboratory technology
Cross-industry device project
Cross-industry device projectAssembly and industrialization · industry

Inside the production

Manufacturing at the Pforzheim site
Manufacturing at the Pforzheim site
Series production
Series production
Assembly of a component
Assembly of a component
Machining
Machining
Employee in production
Employee in production
Two colleagues discussing in production
Two colleagues discussing in production

Industries

Medical technologyDiagnosticsLaboratory technologyLife sciencesRoboticsAutomationDefense

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
OEM development and manufacturing (mechanics, electronics, firmware, software, UI)Engineering–––––
Prototyping / prototype construction (A/B/C samples, 3D printing of components)Engineering–––––
Series assembly of devices and device components (assembly lines)Assembly–fits through the door–1 unit/year – approx. 5,000 units/year and device–
ESD-compliant assembly of electronic assemblies incl. functional testingAssembly–––––
Assembly and precise alignment of optics & mechanicsAssembly–––––
Assembly of sensor technology & micromechanics (sensitive handling, full traceability)Assembly–––––
Integration of displays & control modulesAssembly–––––
Manufacturing of cable sets & connectorsJoining–––––
Contract manufacturing of externally developed devices incl. test concepts, QM, logisticsAssembly–––––
Semi-automated series production for large volumes (>1,000)Assembly–––1,000–
Certification support (ISO 13485, CE, FDA, MDR, IVDR)Testing–––––
Life-cycle management: repairs, maintenance, spare parts supply, reverse engineering,Assembly–––––

Additional services

Contract development (mechanics, electronics, firmware, software, UI)Prototyping (A/B/C samples)Series production (small and medium series)Contract manufacturing of externally developed devicesCertification support (CE, FDA, MDR, IVDR)Regulatory affairsTechnical documentationLife-cycle managementService & repairsSpare parts supply & warehousingReverse engineering & redesignModernization & faceliftsLogistics & worldwide shipping

Reference customers

Market leaders in the dental industry (PSP scanners, not named)German start-up (dermatoscope, not named)

Quality and Certification

Production is certified to ISO 13485; quality assurance is ERP-supported with gapless documentation and full traceability. Functional tests, standardized test concepts and audit-proof technical documentation ensure approval under CE, FDA, MDR and IVDR.

EvidencePforzheim
ISO 13485

History

  1. 1996

    Foundation of DITABIS – Digital Biomedical Imaging Systems AG by Hermann Leistner and Dr. Christof Steiner as a spin-off of today's Stratec SE.

  2. 2010er

    From the mid-2010s, focus on development and production as a service provider with an emphasis on medical and laboratory technology, later expanding into other industrial sectors.

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