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DMT GROUP – Fertigung

Engineering and consulting services with testing and measuring technology, monitoring systems and drive technology, part of the TÜV NORD Group.

DMT GROUP Logo

DMT GmbH & Co. KG

Essen · Herne · Hannover · Krefeld · WaiblingenNew on Amplifa

1737Founding year of the predecessor organisation
14 companiesat 30 locations worldwide
4German testing and development locations (Essen, Krefeld,
up to 26 m / 20 MNcomponent lengths and static test forces at the
450–1,000 kgcharge weight of the semi-technical coke oven

About DMT

DMT GmbH & Co. KG, based in Essen, is an international engineering and consulting services company with 280 years of experience and part of the TÜV NORD GROUP. The company heads the Engineering Division of the TÜV NORD GROUP and is represented by 14 companies at 30 locations worldwide. The portfolio covers engineering, consulting, geotechnics, exploration and critical infrastructure as well as testing and measuring technology: among other things, coal and coke analyses are performed in Essen using a 10-kg retort oven and a semi-technical movable-wall coke oven (450–1,000 kg); drive test benches up to 3,000 kW and hydraulic test facilities up to 500 kW are operated in Krefeld; and steel ropes are tested destructively (up to 20 MN static, component lengths up to 26 m) and non-destructively at the Rope Testing Centre. The subsidiary Höntzsch GmbH & Co. KG in Waiblingen develops and produces flow measurement devices (anemometers and flowmeters) for extreme applications up to 550 °C and 200 m/s and operates a DAkkS-accredited calibration laboratory. DMT also develops monitoring solutions (Condition Monitoring, TIP, RideGuard), cokemaking products such as the PROven® system as well as geo measuring systems. Target industries include plant and process engineering, civil engineering and infrastructure, oil and gas, mining, energy, water management, chemical/petrochemical and cokemaking technology.

Site
Essen
Processes
Engineering & Consulting Services (Engineering Performance), Monitoring of machines and plants (Condition Monitoring & Predictive Maintenance, Smart, Monitoring of machines and plants – TIP (Transparency in Production), Fracture-mechanical damage tolerance analysis / inspection interval extension (SIM), Flow measuring technology (anemometers, flowmeters) development, manufacturing and calibration, DAkkS-accredited calibration laboratory for flow measurement, Calibration of flow velocity of gases (Measuring range from 0.5 m/s to 70 m/s up to 400 °C; 0.1 m/s, Calibration of mass flow rates from 26 g/h to 12,000 kg/h (DAkkS)
Materials
Coal (Steinkohle/Bituminous coal), Lignite (Braunkohle), Coking coal, Coke, Steel (wire ropes / test specimens), Silica bricks (refractory stonework of coke oven), Concrete (strain gauge applications), Plastic (strain gauge applications)
Certificates
ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, ISO 9001:2015 (Höntzsch GmbH & Co. KG), ISO 9001:2015 (DMT Engineering Surveying GmbH & Co. KG), ISO 9001:2015 (DMT Petrologic GmbH & Co. KG), ISO 14001:2015 (DMT Engineering Surveying GmbH & Co. KG), ISO 14001:2015 (DMT Petrologic GmbH & Co. KG), ISO 9001, ISO 14001, ISO 45001
Founded
1737
Industries
Plant and process engineering, Civil engineering and infrastructure, Oil & Gas, Mining and raw materials, Energy, Water management
  1. 01

    Consulting and engineering planning

  2. 02

    Dimensioning and simulation

  3. 03

    Testing and measuring technology

  4. 04

    Monitoring and commissioning

  5. 05

    Operational optimisation and maintenance consulting

Materials & Test Objects

Kohle

Hard coal / Coking coal

Analysis, petrography and blend optimisation for coking.

Koks

Coke

Quality testing according to CRI/CSR (ISO/ASTM) and drum tests (ISO, ASTM, JIS).

Stahl

Steel ropes / wire ropes

Non-destructive and destructive testing at the Rope Testing Centre.

Kunststoff

Plastics

Carrier material for strain gauge applications.

Beton

Concrete

Strain measurements on building and structural components.

H2-Strömung

Gases, steam, water / aggressive media

Measured and calibration media of Höntzsch flow measurement technology.

Locations

Standort Essen

Essen

DE

Group headquarters (DMT GmbH & Co. KG), cokemaking services, Rope Testing Centre, testing laboratories

Part weight / size
Coke oven 450–1,000 kg charge weight
Lot size
Individual samples up to semi-industrial tests
Materials
Coal, coke, steel ropes
  • 10-kg retort oven
  • semi-technical movable-wall coke oven (450/600 mm chamber)
  • rope test stands (static up to 20 MN, dynamic up to 6 MN, up to 26 m length)

Krefeld

DE

Drive and hydraulic testing technology

Part weight / size
Drives up to 3 MW
Lot size
Individual tests and test programmes
Materials
Drive components, hydraulic pumps, hydraulic motors
  • Drive test benches up to 3,000 kW
  • 4 hydraulic test cubicles up to 400 kW (24/7)
  • modular hydraulic test benches up to 500 kW

Waiblingen

DE

Höntzsch GmbH & Co. KG – development, production and calibration of flow measurement devices

Materials
Gases up to 550 °C, water, steam, aggressive media
  • DAkkS-accredited calibration facilities for flow (0.1–70 m/s, up to 400 °C, up to 10 bar)

Herne

DE

DMT Engineering Surveying GmbH & Co. KG – engineering surveying and land surveying

Hannover

DE

DMT Petrologic GmbH & Co. KG – seismic data processing

Products & Test Objects

PROven® system / cokemaking equipment
PROven® system / cokemaking equipmentPlant engineering · Cokemaking technology
RideGuard – AI-supported ride operation monitoring
RideGuard – AI-supported ride operation monitoringMonitoring · Amusement industry
Condition monitoring systems (WindSafe, PlantSafe)
Condition monitoring systems (WindSafe, PlantSafe)Monitoring · Plant and mechanical engineering

Inside the production

Monitoring of machines and plants
Monitoring of machines and plants
Critical infrastructure – pipelines
Critical infrastructure – pipelines
Deep geothermal energy
Deep geothermal energy
Tunnel ventilation
Tunnel ventilation

Industries

Plant and process engineeringCivil engineering and infrastructureOil & GasMining and raw materialsEnergyWater managementChemical & PetrochemicalSteel / CokemakingConstructionTransport / InfrastructurePlant & Process EngineeringCivil Engineering & InfrastructureOil & GasMining / Natural ResourcesEnergyWater ManagementChemical & PetrochemicalSteel / CokemakingConstructionTransport / Infrastructure

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engineering & Consulting Services (Engineering Performance)Engineering–––––
Monitoring of machines and plants (Condition Monitoring & Predictive Maintenance, SmartTesting–––––
Monitoring of machines and plants – TIP (Transparency in Production)Testing–––––
Fracture-mechanical damage tolerance analysis / inspection interval extension (SIM)Testing––––steel, plastic, concrete
Flow measuring technology (anemometers, flowmeters) development, manufacturing and calibrationTesting––––gases, water, steam, gas flows, condensate- or particle-laden, aggressive media
DAkkS-accredited calibration laboratory for flow measurementTesting–––––
Calibration of flow velocity of gases (Measuring range from 0.5 m/s to 70 m/s up to 400 °C; 0.1 m/sTesting––––gases
Calibration of mass flow rates from 26 g/h to 12,000 kg/h (DAkkS)Testing–––––
Calibration of volume flow rate of atmospheric air (0.06 m³/h to 11,000 m³/h) and flowing gasesTesting––––air, inert gases
Calibration of air/inert gas volume flow at pressures up to 10 bar (5 m³/h to 4,000 m³/h); real gasTesting––––air, inert gases, various gases
Calibration in water and liquids (0.0012 up to 120 m³/h); temperature sensor calibration 20 °C –Testing––––water, liquids
Strain gauge applications (up to 300 °C, also in highly explosive environments)Testing––––metal, plastic, concrete
Test bench engineering (design through commissioning of turnkey test bench solutions)Engineering–––––
Drive testing at own test benches (power output up to 3000 kW)Testing–––––
Hydraulic test bench testing up to 500 kW (modular arrangement); test facilities Krefeld: drives upTesting––––hydraulic pumps, hydraulic motors, hydraulic fluids
Driving tests: functional and endurance tests, prototype tests, performance, acoustic, vibrationTesting–––––
Non-destructive rope testing (UT, MT, PT, VT, MI) incl. magneto-inductive testing of steel cablesTesting––––steel cables/wire ropes
Destructive tensile/strength testing of steel cables and high-strength components (static max. 20Testing–26 m––steel cables, metal and non-metallic high-strength structural components
Coke quality testing: CRI/CSR testing (ISO/ASTM), drum tests (ISO, ASTM, JIS)Testing––––coal, coke, coking coals
Pilot-scale coke testing in a 10 kg retort (approx. 10–12 kg charging weight)Testing––10 kg – 12 kg–coal, coke
Semi-industrial movable wall coke oven (chamber width 450 mm or 600 mm; capacity 450–1,000 kg;Casting––450 kg – 1,000 kg–coal, coke
Coal analysis and petrography (Free Swelling Index, Dilatation, Gieseler Fluidity, Roga Index,Testing––––coal, coking coal
Coal blend optimization and coal coke inspectionEngineering––––coal, coke, coking coals
Process engineering for coke oven gas cleaning (gas cooling, gas scrubbing, tar extraction, productEngineering––––coke oven gas, sulphur, sulphuric acid, ammonium sulphate, ammonia, BTX, naphthalene, tar
EPC/M plant engineering (conceptual design, planning, construction, commissioning of by-productEngineering–––––
Mining engineering services (mine design, strata control/rock mechanics, mine ventilation, gasEngineering–––––
Physical modelling technology and supplementary testing in laboratories and undergroundTesting–––––
Building materials processing consulting (rheology testing, pipeline design, pneumatic andEngineering––––building and backfill materials, composite materials, suspensions
Geotechnical engineering and ground investigationEngineering–––––
Ground freezing for mining and civil engineeringEngineering–––––
Environmental services & rehabilitation (site surveys, contaminated site assessment, landfillEngineering–––––
Seismic data processing and exploration consulting (DMT Petrologic GmbH & Co. KG)Testing–––––
Engineering surveying / industrial surveying, CAD/GIS and as-built documentationEngineering–––––
Raw material consulting and technical due diligence (oil, gas, coal, base and precious metals, REE,Consulting––––oil, oil shale, oil sands and gas, coal and lignite, coking coals and coke, base and precious metals, REE (Rare Earth Elements), potash and industrial minerals
RideGuard – AI-supported monitoring solution for amusement park rides (Safe Rides)Testing–––––
Deep geothermal energy engineering and seismic surveyingEngineering–––––
Pipeline engineering (planning, construction, operation and maintenance of pipelines as criticalEngineering–––––
Shaft hoisting equipment testing (wire ropes, winding towers, guide rails, conveyances, brakingTesting––––wire ropes, steel

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Pilot-scale coke testing retort (10 kg)DMT–––Essen, Germany
Semi-industrial movable wall coke oven (chamber width 450/600 mm, capacity 450–1,000 kg, silicaDMT–chamber width 450 mm or 600 mm–Essen, Germany
Drive test benches (power output up to 3000 kW)DMT–up to 3 MW / 3000 kW–Krefeld, Germany
Hydraulic test benches (modular arrangement, up to 500 kW; 4 test cubicles up to 400 kW, 24/7)DMT4 test cubup to 400–500 kW–Krefeld, Germany
Tensile/strength test stands for steel cables (static max. 20 MN, dynamic max. 6 MN, componentDMT (Rope Testing Centre)–up to 26 m component lengthseit denEssen, Germany
DAkkS-accredited calibration test benches for flow measurementHöntzsch GmbH & Co. KG–gases up to 400 °C, up to 10 bar, up to 70 m/s–Waiblingen, Germany
DN 15 pipeline viscosimeter (laboratory version)DMT––––
Surveying gyroscope (world's most accurate, used for tunnel alignment, Cairo Metro Line)––––Cairo, Egypt (in use)

Additional services

EngineeringConsultingGeotechnicsExplorationCritical Infrastructure protectionMonitoring of machines and plants (Condition Monitoring & Predictive Maintenance, Smart InspectionMining Engineering ServicesDigital Civil Engineering and InfrastructureEPC/MCokemaking TechnologiesPlant safety & product safetyWater Resource ManagementDrive TechnologiesTesting & Measuring TechnologyConveying TechnologyNuclear Waste DisposalTunnel VentilationGeotechnical EngineeringFlow Measuring Technology (Höntzsch)Geo Measuring SystemsBuilding Materials ProcessingPipeline EngineeringDue diligence auditsFeasibility studiesMine planningEnvironmental impact assessmentsTÜV RideGuard (AI monitoring for amusement park rides)Deep Geothermal Energy services

Reference customers

EmschergenossenschaftEvonikGerman Raw Materials FundCairo Metro LineWorld BankDFIDTACISUNPHAREADBEBRD

Quality & Certification

DMT is part of the TÜV NORD GROUP with accredited expert organisations and accredited testing laboratories; the Höntzsch subsidiary operates a DAkkS-accredited calibration laboratory for flow measurement technology. Certifications include DIN EN ISO 9001, ISO 14001 and ISO 45001 (SQS/TÜV NORD, valid until 09.10.2026).

EvidenceEssenHerneHannoverWaiblingen
ISO 9001
ISO 14001
ISO 45001

History

  1. 1737

    Founding of the Bergamtskasse Grafschaft Mark as the first organisation to improve mining safety in Germany.

  2. 1864

    Founding of the Westfälische Berggewerkschaftskasse (WBK).

  3. 1894

    Establishment of the BVS mining test facility (Bergbau-Versuchsstrecke) in Dortmund-Derne.

  4. 1903

    Founding of the Rope Testing Centre.

  5. 1927

    Founding of the Versuchsgrubengesellschaft in Dortmund.

  6. 1958

    Founding of Bergbau-Forschung GmbH as the research institute of the Steinkohlenbergbauverein.

  7. 1990

    Merger of mining-related organisations into DeutscheMontanTechnologie für Rohstoff, Energie, Umwelt e.V. and founding of DMT-Gesellschaft für Forschung und Prüfung mbH.

  8. 1999

    Renamed Deutsche Montan Technologie GmbH.

  9. 2007

    DMT becomes a member of the TÜV NORD GROUP.

  10. 2008

    Change of legal form from GmbH to GmbH & Co. KG.

  11. 2012

    Acquisition of the majority stake in Höntzsch GmbH in Waiblingen.

  12. 2015

    Acquisition of the surveying company Dr.-Ing. Wesemann in Herne.

  13. 2018

    Renamed DMT Engineering Surveying GmbH & Co. KG.

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