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DOLL – Fertigung

Production of specialized vehicles and bodies for timber transport, heavy haulage, Airport Equipment, and Defence since 1878.

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DOLL Fahrzeugbau GmbH

Oppenau · MildenauNew on Amplifa

1878Founded
420Employees
2Locations in Germany
ca. 95 Mio. € (2019)Annual Revenue
35Engineers in R&D

About DOLL Fahrzeugbau

DOLL Fahrzeugbau GmbH, headquartered in Oppenau (Black Forest), develops and manufactures specialized vehicles and commercial vehicle bodies for timber transport, heavy haulage, airport equipment, and the defense sector. The product portfolio includes low-loader semi-trailers, semi-trailers, trailers, platform and long material transport vehicles, and catering hub vehicles for airports. Value-added activities range from design and engineering through assembly and parts manufacturing, welded construction in the basic structure and surface coating to final assembly and quality assurance; construction is predominantly carried out in steel and fine-grain steel. At the Mildenau site (DOLL TimTech GmbH), the company acts as a competence center for timber transport vehicles, including parts manufacturing and surface coating. In the field of research and development, 35 engineers work on axle technologies, steering systems, and electronic assistance systems such as DOLL panther, ratioplus, and DOLL connect. The family-owned company, founded as a carriage smith in 1878, employs around 420 employees and supplies logistics companies, transport companies, and airlines worldwide.

Site
Oppenau
Processes
Welding of welded structures (basic structure), Surface coating / Painting, Hot-dip galvanizing of components, Sandblasting, Spray galvanizing, Frame construction / Basic structure (assembling structural components according to construction, Mechanical processing, Parts manufacturing
Materials
Fine-grain steel, Steel (sheet grades for frame construction)
Certificates
DIN EN ISO 9001:2015, ISO 9001
Founded
1878
Employees
420
Industries
Timber Transport, Heavy Haulage / Heavy Transport, Airport Equipment, Defence / Military, Logistics and Transport Industry, Airport Equipment (Airport Technology/Boarding Equipment)
  1. 01

    Design & Engineering

  2. 02

    Parts Manufacturing

  3. 03

    Basic Structure/Welded Construction

  4. 04

    Surface Coating

  5. 05

    Final Assembly

  6. 06

    Quality Assurance

  7. 07

    Service & Spare Parts

Materials & Processes

S355

Fine-grain steel

Material for highly stressed frames and welded constructions in heavy and timber transport.

St

Steel (sheet grades for frame construction)

Sheet qualities for the frame construction of bodies, trailers, and low-loader vehicles.

Locations

Standort Oppenau

Oppenau

DE

Headquarters, General Administration, Manufacturing, Service Workshop (DOLL Fahrzeugbau GmbH and DOLL Airport Equipment

Materials
Steel, Fine-grain steel
  • End assembly hall with five production lines
  • Robotics/Automated manufacturing systems
  • Surface coating center
  • Service workshop

Mildenau

DE

Production and Administrative Site, Competence Center for Timber Transport Vehicles (DOLL TimTech GmbH)

Materials
Steel, Fine-grain steel
  • Parts manufacturing hall
  • Delivery hall
  • Surface coating
  • Robotics/Automated manufacturing systems

Vehicles & Components

Forest Low-Loader Semi-Trailer
Forest Low-Loader Semi-TrailerFrame construction/Assembly · Timber transport
Low-Loader Semi-Trailer
Low-Loader Semi-TrailerFrame construction/Assembly · Heavy haulage
Long Material Transport Vehicle (Trailer)
Long Material Transport Vehicle (Trailer)Assembly · Timber transport
Short Material Transport Vehicle A2K
Short Material Transport Vehicle A2KAssembly · Timber transport
Platform Semi-Trailer
Platform Semi-TrailerAssembly · Heavy haulage
Modular Vehicle with Excavator
Modular Vehicle with ExcavatorAssembly · Heavy haulage
Defence Vehicle (light terrain)
Defence Vehicle (light terrain)Vehicle construction · Defence
Wind vane system for rotor blade transport
Wind vane system for rotor blade transportAssembly · Heavy haulage

Inside the production

Steel construction and manufacturing
Steel construction and manufacturing
DOLL Steering Technology
DOLL Steering Technology
DOLL control – Trailer Management Display
DOLL control – Trailer Management Display
Technical Support
Technical Support
DOLL Semi-Semi-Trailer
DOLL Semi-Semi-Trailer
Long Material Transport Vehicle
Long Material Transport Vehicle
DOLL Next T2P Modular Vehicle
DOLL Next T2P Modular Vehicle

Industries

Timber TransportHeavy Haulage / Heavy TransportAirport EquipmentDefence / MilitaryLogistics and Transport IndustryAirport Equipment (Airport Technology/Boarding Equipment)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Welding of welded structures (basic structure)Joining––––Steel
Surface coating / PaintingSurface––––Steel
Hot-dip galvanizing of componentsSurface––––Steel
SandblastingSurface––––Steel
Spray galvanizingSurface––––Steel
Frame construction / Basic structure (assembling structural components according to constructionAssembly––––Fine-grain steel, Steel
Mechanical processingMachining––––Steel
Parts manufacturingManufacturing/Sub-assembly manufacturing––––Steel
Final assembly of vehicles (bodies, trailers, specialized vehicles)Assembly––––Steel
Vehicle construction: commercial vehicle bodies, trailers, low-loader semi-trailers, timberAssembly––––Fine-grain steel, Steel
Welding and aligning vehiclesJoining––––Steel
Vehicle construction and engineering (R&D)Engineering–––––
Refurbishment / Complete renovation of vehiclesSurface––––Steel
Quality assurance / Final acceptanceTesting–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Robotics / automated manufacturing systems––––Oppenau / Mildenau
Production lines (end assembly hall)–5–2006 (EinwOppenau

Additional services

Repair and MaintenanceSpare Parts and Accessories (Minimum 10-year parts warranty)Technical Support (24h hotline, 365 days/year, remote maintenance)DOLL Academy (Training and courses)Vehicle RentalUsed Vehicle and Trade-insRefurbishment (Complete renovation including sandblasting, powder coating, painting)Mobile service (worldwide)Design and Development (35 engineers in R&D)Surface coatingTraining/Initial instruction upon vehicle handover

Reference customers

DO & CO (Airline Caterer)Gate Gourmet / gategroup

Quality

DOLL has been certified according to DIN EN ISO 9001 (currently ISO 9001:2015) since 1995; all welders are internally trained, and quality assurance and final acceptance processes cover all areas from manufacturing to assembly.

EvidenceOppenauMildenau
ISO 9001
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