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Wehrle – Fertigung

Precision parts from thermoplastics by injection molding as well as water meters and flow measurement technology

Wehrle Logo

E. Wehrle GmbH

GermanyNew on Amplifa

2013Introduction of the METERING and PRECISION business units

About E. Wehrle GmbH

E. Wehrle GmbH is a German company with two business fields: injection molding production of precision parts made from thermoplastics (Business Unit PRECISION PLASTICS) and flow measurement technology for water and heat consumption monitoring (Business Unit METERING). At the Wehrle plant, precision plastic parts are produced from the customer's idea through to series production: The range of services covers component development and simulation, tool design and toolmaking (CNC milling, EDM), injection molding of standard, engineering and high-performance thermoplastics as well as the assembly of subassemblies with seals, metal parts and electronics. Automated handling systems take care of part removal and transfer in series production. Quality assurance accompanies the entire process, from incoming goods inspection and process monitoring of injection molding parameters through to functional and leak tests on finished subassemblies. Logistics supports just-in-time and just-in-sequence deliveries. Customers come, among others, from measurement and control technology, the automotive industry, medical and laboratory technology as well as drive and appliance engineering. In the METERING area, Wehrle produces water meters such as single-jet dry-run meters and rotary piston cartridge meters of the MODULARIS series for building and consumption monitoring.

Site
Germany
Processes
Injection molding of thermoplastics (precision plastic parts), Toolmaking / mold making for injection molds (CNC milling, EDM), Design and development of plastic components (component concept, tool design,, Assembly of plastic subassemblies (joining, snap-fitting, screwing, welding with seals,, Quality testing (first-sample measurement, functional and leak tests, torque checks,, Production of precision parts made from plastic (Business Unit PRECISION PLASTICS), Production of flow measurement technology / water meters (Business Unit METERING), Injection molding production of precision parts made from thermoplastics
Materials
Thermoplastics (standard, engineering and high-performance plastics, granulate), Plastic (precision plastic parts), Thermoplastics (granulate), Tool steels and alloys
Industries
Measurement and control technology, Automotive industry, Medical and laboratory technology, Drive and appliance engineering, Building technology/consumption monitoring
  1. 01

    Engineering and component concept

  2. 02

    Tool design and toolmaking (CNC milling, EDM)

  3. 03

    First samples and process acceptance

  4. 04

    Injection molding of the thermoplastics

  5. 05

    Assembly into subassemblies

  6. 06

    Quality assurance and testing

  7. 07

    Just-in-time / just-in-sequence logistics

Materials and Processes

TP

Thermoplastics (granulate)

Standard, engineering and high-performance plastics as starting material for precision injection-molded parts with defined properties such as temperature resistance, strength and chemical resistance.

WZ

Tool steels and alloys

High-strength steels and special alloys for injection molds, manufactured in the company's own toolmaking department using CNC milling technology and EDM machines.

Sites

Standort Wehrle Plant

Wehrle Plant

DE

Injection molding production, toolmaking, assembly and measurement technology

Materials
Thermoplastics
  • Injection molding machines
  • Automated handling systems (part removal and transfer)
  • CNC milling machines (toolmaking)
  • EDM machines (toolmaking)
  • Testing and measurement technology

Components and Products

MODULARIS single-jet dry-run meter (ETK-EAX)
MODULARIS single-jet dry-run meter (ETK-EAX)Injection molding/assembly · Measurement and control technology
MODULARIS rotary piston cartridge meter (RTK-HPX)
MODULARIS rotary piston cartridge meter (RTK-HPX)Injection molding/assembly · Building and consumption monitoring
Water meter with radio/LoRa module
Water meter with radio/LoRa moduleInjection molding/assembly · Consumption monitoring

Inside the production

DELTAMESS as part of the Sontex Group
DELTAMESS as part of the Sontex Group
Wehrle-Sontex
Wehrle-Sontex
Research and Development
Research and Development

Industries

Measurement and control technologyAutomotive industryMedical and laboratory technologyDrive and appliance engineeringBuilding technology/consumption monitoring

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Injection molding of thermoplastics (precision plastic parts)Plastics–––large quantities / series productionthermoplastics, engineering thermoplastics, high-performance plastics
Toolmaking / mold making for injection molds (CNC milling, EDM)Machining––––high-strength steels, special alloys
Design and development of plastic components (component concept, tool design,Engineering–––––
Assembly of plastic subassemblies (joining, snap-fitting, screwing, welding with seals,Assembly––––plastic, metal, seals, electronic components
Quality testing (first-sample measurement, functional and leak tests, torque checks,Testing–––––
Production of precision parts made from plastic (Business Unit PRECISION PLASTICS)Plastics––––plastic
Production of flow measurement technology / water meters (Business Unit METERING)Assembly––––plastic

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Injection molding machines––––Wehrle Plant
CNC milling machines (toolmaking)–––––
EDM machines (toolmaking)–––––
Automated handling systems (part removal and transfer in series production)––––Wehrle Plant

Additional services

Injection molding production of precision parts made from thermoplasticsTool design/toolmakingAssembly of subassembliesQuality assurance and testingJust-in-time / just-in-sequence logisticsFlow measurement technology (water meters)

History

  1. 2013

    Introduction of the METERING and PRECISION PLASTICS business units

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