Plants, systems and services for industrial parts cleaning, surface treatment and high-pressure deburring
Ecoclean GmbH
Filderstadt (DE) · Alcester (UK)New on Amplifa
About Ecoclean
Ecoclean GmbH, headquartered in Filderstadt, develops, produces and distributes plants and systems for industrial parts cleaning and degreasing, ultrasonic fine cleaning, high-pressure water-jet deburring as well as surface pretreatment and treatment. The portfolio includes water-based and solvent-based, vacuum-tight chamber cleaning systems, ultrasonic multi-stage immersion cleaning systems (UCMSmartLine), single-part and custom cleaning systems, flexible robot cells as well as low-pressure plasma degreasing. In addition, the company offers contract cleaning in three categories – from coarse cleaning to high-purity cleaning in a validated class 7 cleanroom with ISO 6 zones – as well as high-pressure deburring and decoating as a service, laboratory analyses for particle and film cleanliness according to VDA 19, process validation, remote service and plant modernization. Another business area is alkaline electrolysis plants for the generation of green hydrogen. Customers come from industries such as automotive, e-mobility, aerospace, medical technology, the semiconductor industry, high-vacuum technology, precision optics and the watch industry. Customers are served internationally through a worldwide sales and service network, including the sales and service location Ecoclean UK in Alcester (UK).
- Site
- Filderstadt
- Processes
- Aqueous chamber cleaning systems, Solvent chamber cleaning systems (vacuum-tight), Ultrasonic multi-stage immersion cleaning systems, Single-part cleaning, Custom parts cleaning systems, Industrial parts cleaning and degreasing, High-pressure water-jet deburring (and decoating as service), Surface preparation and surface treatment
- Materials
- Titanium (titanium knee implants), Components made of almost all materials (contract cleaning), Cleaning media: solvents, modified alcohols, water-based media, Water qualities: permeate, deionized (DI), reverse osmosis (RO), ultra-pure water (UPW), Water-based cleaning media, Solvents and modified alcohols, Permeate, DI, RO and ultra-pure water, Low-pressure plasma degreasing
- Industries
- Automotive and Tier 1, E-mobility, Heavy Duty & Trucks, Aerospace, Medical technology, General industry
- 01
Requirements analysis and cleaning trials in the test center
- 02
Process and system design
- 03
Manufacturing and assembly of the cleaning systems
- 04
Commissioning, validation and process documentation
- 05
Service: remote service, predictive maintenance, plant modernization
- 06
Contract cleaning with laboratory and cleanliness inspection
- 07
Packaging and delivery of cleaned parts
Cleaning Processes and Media
Water-based cleaning media
Used in chamber and immersion systems for cleaning components made of almost all materials.
Solvents and modified alcohols
For solvent-based chamber cleaning, e.g. for grease-free and particle-free surface requirements.
Permeate, DI, RO and ultra-pure water
Water treatment integration for all water qualities used in fine and ultra-high-purity cleaning.
Low-pressure plasma degreasing
For removing film-like residual contamination under ultra-fine cleanliness requirements.
Titanium
Cleaning and passivation of titanium endoprostheses under FDA- and MDR-compliant processes.
Locations
Filderstadt
DEHeadquarters, main plant and test/service centers with class 7 cleanroom (ISO 6)
- Materials
- Components made of almost all materials
- Water-based and solvent-based chamber cleaning systems (vacuum-tight)
- UCMSmartLine ultrasonic multi-bath immersion systems
- High-pressure water-jet deburring systems
- Robot cells for parts cleaning
- Single-part cleaning systems
- Class 7 cleanroom with ISO 6 zones
- Laboratory for particle and film cleanliness testing (VDA 19)
Alcester
UKSales and service location (Ecoclean UK)
Components and Applications
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Aqueous chamber cleaning systemsSurface | – | – | – | – | Components made of almost any material (water-based media) |
| Solvent chamber cleaning systems (vacuum-tight)Surface | – | – | – | – | – |
| Ultrasonic multi-stage immersion cleaning systemsSurface | – | – | – | – | – |
| Single-part cleaningSurface | – | – | – | – | – |
| Custom parts cleaning systemsSurface | – | – | – | – | – |
| Industrial parts cleaning and degreasingSurface | – | – | – | – | – |
| High-pressure water-jet deburring (and decoating as service)Surface | – | – | – | – | – |
| Surface preparation and surface treatmentSurface | – | – | – | – | – |
| Low-pressure plasma degreasing (ultra-fine, filmic cleanliness)Surface | – | – | – | – | – |
| Alkaline electrolysis systems for green hydrogen generationEngineering | – | – | – | – | – |
| Contract cleaning – coarse/classic cleaning (category A)Surface | – | – | – | – | Components made of a wide variety of materials |
| Contract cleaning – fine and precision cleaning (category B)Surface | – | – | – | – | – |
| Contract cleaning – ultra-fine and high-purity cleaning (category C, validated class 7 cleanroomSurface | – | – | – | – | – |
| High-pressure deburring and decoating as serviceSurface | – | – | – | – | – |
| Spray cleaningSurface | – | – | – | – | – |
| Immersion cleaningSurface | – | – | – | – | – |
| Ultrasonic cleaning (incl. ultrasonic plus)Surface | – | – | – | – | – |
| Plasma cleaningSurface | – | – | – | – | – |
| Steam degreasingSurface | – | – | – | – | – |
| Injection flood washingSurface | – | – | – | – | – |
| Pulsated pressure cleaning (PPC)Surface | – | – | – | – | – |
| Intermediate and final cleaning of knee implants with passivation (validated per FDA/MDR)Surface | – | – | – | – | Titanium |
| Final cleaning of coated precision optics / lens rod systems (diameter <2 to 10 mm, length 1.5–40Surface | – | 40 mm × 10 mm | – | – | Coated precision optics (glass) |
11 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Aqueous & solvent chamber cleaning systems (vacuum-tight) | Ecoclean | – | – | – | Filderstadt, Germany |
| Ultrasonic multi-stage immersion cleaning system (UCM ultrasonic multi-bath immersion systems) | UCM AG (SBS Ecoclean Group) UCMSmartLine | – | Tank 370 x 420 x 390 mm (L x W x H) | – | Filderstadt, Germany |
| UCMSmartLine ultrasonic multi-chamber immersion cleaning system for knee implants (6 wet stations, | UCM AG UCMSmartLine | 2 | Tank 370 x 420 x 390 mm (L x W x H); multi-frequency ultrasound 25 and 40 kHz | – | knee implant manufacturer (international) |
| UCMSmartLine ultrasonic immersion system for precision optics final cleaning (6 wet stations, 4 | UCM AG UCMSmartLine | 1 | Tank 370 x 420 x 390 mm (L x W x H); ultrasonic 40 kHz; rotary up to 200 rpm; oscillation up to 500 | – | endoscope manufacturer |
| High-pressure water-jet deburring systems | Ecoclean | – | – | – | – |
| Robot cells for industrial parts cleaning (flexible) | Ecoclean | – | – | – | – |
| Single-part cleaning systems | Ecoclean | – | – | – | – |
| Acoustic Performance Measurement (APM) in-line ultrasonic monitoring system | UCM AG / Ecoclean APM | – | – | – | – |
| Lab-on-a-Chip (LOC) system for automated cleaning quality monitoring | Ecoclean LOC | – | – | – | – |
| Alkaline electrolysis systems for green hydrogen generation | Ecoclean | – | – | – | – |
| Validated class 7 cleanroom with ISO 6 zones (contract high-purity cleaning) | Ecoclean | – | – | – | Germany (test and service centers) |
Additional services
Reference customers