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Egli Zimmerei – Fertigung

Carpentry, timber construction and joinery: element production, interior fitting, stairs, kitchens and furniture made of wood

Egli Zimmerei Logo

Egli Zimmerei AG

Ausserdorfstrasse 2, 9621 Oberhelfenschwil, SwitzerlandNew on Amplifa

1945Founded as a family business
90Employees
15Apprentices (carpenter, joiner EFZ)
150 kWPhotovoltaic system on the element production hall and
Glulam beams up to 28 m length / 2360Component size

About Egli Zimmerei AG

Egli Zimmerei AG is a family business founded in 1945 in the lower Toggenburg region (Switzerland) with 90 employees. The company combines carpentry/timber construction and joinery/interior fitting under one roof. It produces wall, roof, ceiling and hollow-box elements, half-timbered and roof structures as well as glulam and cross-laminated timber constructions, complemented by joinery work such as stairs, kitchens, windows, furniture and custom-made items with interior architecture. Solid timber is sourced regionally as roundwood; the wood is air-dried and dried in its own timber drying kiln to the desired residual moisture, powered by a wood-chip heating system using residual wood from production, including district heat supply. A 150 kW photovoltaic system generates its own electricity; an in-house waste management system separates and recycles waste wood, scrap metal, plastic and other materials. From the preliminary project through planning and construction management to on-site assembly, complete projects are delivered from a single source, supported by an own element production hall, high-bay warehouse and logistics. Projects include schools, sports halls, indoor pools, care and senior residences, fire station buildings, residential and industrial buildings as well as the renovation of historic buildings.

Site
Oberhelfenschwil, Switzerland
Processes
Carpentry / timber construction (structural constructions, half-timbered trusses, roof structures), Joinery / furniture manufacturing (kitchens, wardrobes, stairs, furniture, lining boards, exterior, Staircase construction (stairs including railings and integrated base cabinets, stringers made of, Facade construction (rear-ventilated battening screens, diamond cladding, vertical timber cladding,, Timber-concrete composite floors (ground floor ceiling, span 15 m; beams made of Baubuche 200x600mm, Drying and surface treatment of wood (oiling, lacquering, glazing, painting, baking finishes), Insulation/installation of thermal insulation (cellulose insulation, soft fibreboards, wood, Planning and construction management (project and construction management, complete projects from
Materials
Glulam (BSH), Construction timber C24, Cross-laminated timber (CLT), Three-layer panel, Soft fibreboard, Wood fibreboard, Cellulose (insulation), Spruce
Founded
1945
Employees
90
Industries
Public buildings (schools, sports halls, indoor pools, fire station buildings), Care and senior residences, Residential construction (single-family/multi-family houses), Industrial buildings / commercial buildings, Architecture
  1. 01

    Regional roundwood sourcing and sawing in a neighbouring village

  2. 02

    Air drying and drying in the company's own timber drying kiln

  3. 03

    Planning and project/construction management

  4. 04

    Element production (wall, roof, ceiling elements) and joinery manufacturing

  5. 05

    Storage in the company's own high-bay warehouse and logistics/delivery

  6. 06

    On-site assembly

Materials and Processes

BSH

Glulam (Brettschichtholz)

Beams and structures, e.g. indoor pool roof beams up to 28 m length and 2360 mm height.

CLT

Cross-laminated timber

Panels for roof structures, transfer beams and planked shaft walls.

C24

Construction timber C24

Stud timber and frame constructions in timber-frame and half-timbered construction.

FSH

Laminated veneer lumber (Baubuche, Kerto Q)

Highly stressed beams, e.g. Baubuche beams 240x720 mm in timber-concrete composite floors.

Solid timber logs (moon wood)

Visible log stud walls with tongue-and-groove joints and through-tenoned Kerto-Q wedges.

Three-layer panel

Kitchen fronts, lining boards and perforated acoustic cladding with backing insulation.

Solid woods (spruce, oak, ash, beech, larch)

Facade cladding, stair treads, furniture, windows and interior fitting.

Cellulose and wood fibre insulation

Insulation of wall, ceiling and roof systems in timber construction.

Concrete (timber-concrete composite)

Floor composite via shear grooves with Baubuche beams, spans up to 15 m.

Metal (hot-dip galvanised steel, anodised aluminium, stainless steel sheet)

Cantilever slab connections, sheet metal cladding and kitchen worktops.

Oberhelfenschwil Site

Standort Oberhelfenschwil

Oberhelfenschwil

CH

Headquarters with carpentry, joinery, element production, high-bay warehouse, machine workshop and offices

Materials
Glulam, cross-laminated timber, construction timber C24, solid woods (spruce, oak, ash, beech, larch), laminated veneer
  • Element production hall
  • High-bay warehouse
  • Timber drying kiln
  • Wood-chip heating system (district heat with residual wood)
  • Production hall 3 (W3)
  • Machine workshop
  • 150 kW photovoltaic system

Components and Services

Glulam beams (up to 28 m / 2360 mm)
Glulam beams (up to 28 m / 2360 mm)Timber construction · Hall construction
Log stud wall made of moon wood
Log stud wall made of moon woodTimber construction · Industrial buildings
Solid timber stairs with railings
Solid timber stairs with railingsJoinery · Residential construction
Fitted kitchens made of spruce and synthetic resin
Fitted kitchens made of spruce and synthetic resinJoinery · Residential construction
Timber elements (wall, roof, ceiling elements)
Timber elements (wall, roof, ceiling elements)Element production · Public buildings
Seating furniture and room dividers made of oak
Seating furniture and room dividers made of oakFurniture manufacturing · Care homes

Inside the production

Egli Zimmerei AG company premises, Oberhelfenschwil
Egli Zimmerei AG company premises, Oberhelfenschwil
Production site from above
Production site from above
Delivery at the Oberhelfenschwil plant
Delivery at the Oberhelfenschwil plant
Assembly of the timber structure on the construction site
Assembly of the timber structure on the construction site
Project: New construction of the Sativa commercial building, Rheinau
Project: New construction of the Sativa commercial building, Rheinau
Project: New construction of Schlossbadi (indoor pool), Frauenfeld
Project: New construction of Schlossbadi (indoor pool), Frauenfeld

Industries

Public buildings (schools, sports halls, indoor pools, fire station buildings)Care and senior residencesResidential construction (single-family/multi-family houses)Industrial buildings / commercial buildingsArchitecture

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Carpentry / timber construction (structural constructions, half-timbered trusses, roof structures)Timber construction/Carpentry––––Glulam, Construction timber C24, Cross-laminated timber, Three-layer panels, Soft fibreboards, Stud timber
Joinery / furniture manufacturing (kitchens, wardrobes, stairs, furniture, lining boards, exteriorJoinery/Interior fitting––––Spruce, Oak, Ash, Beech, Three-layer panels, Synthetic resin, Stainless steel sheet
Staircase construction (stairs including railings and integrated base cabinets, stringers made ofStaircase construction––––Oak wood, Solid wood (white lacquered)
Facade construction (rear-ventilated battening screens, diamond cladding, vertical timber cladding,Timber construction/Facade––––Spruce, Larch, Spruce boards, Solid wood boards, Sheet metal cladding (metal)
Timber-concrete composite floors (ground floor ceiling, span 15 m; beams made of Baubuche 200x600mmTimber construction/Composite construction––––Baubuche (laminated veneer lumber), Concrete, Cross-laminated timber, Three-layer panel
Drying and surface treatment of wood (oiling, lacquering, glazing, painting, baking finishes)Surface treatment––––Spruce, Oak, Ash, Beech, Pressure-impregnated wood
Insulation/installation of thermal insulation (cellulose insulation, soft fibreboards, woodInsulation/Isolation––––Cellulose, Wood fibreboard, Soft fibreboard
Planning and construction management (project and construction management, complete projects fromEngineering/Planning–––––
Renovation of historic buildings (monument preservation, restoration of historic fabric,Renovation/Restoration––––Wood (historic building fabric), Brick, Shingle laths
Window construction (windows, window linings, shutters, window surrounds, rounded shapes)Window construction––––Spruce, Solid wood
Acoustic cladding (perforated three-layer panels with backing insulation, acoustic elements made ofAcoustics/Interior fitting––––Three-layer panel, Insulation, Spruce battens
Glazed partition walls with high sound insulation requirements, automatic sliding doorsInterior fitting/Partition walls––––Glued spruce beams, Glass
Stair railings (cantilevered, rounded concrete staircase with wooden stair railing)Staircase construction––––Wood
Kitchen construction (fitted kitchens, floating kitchen units, kitchen worktops made of naturalKitchen construction––––Spruce, Synthetic resin, Stainless steel sheet, Granite (natural stone), V-ZUG appliances, Blum fittings
Timber-frame construction (insulated stud construction, timber-frame method, acoustic stud, up toTimber construction/Stud construction––––Stud timber, Cellulose insulation, Spruce
Roofing (pitched roof, rafter layer, ridge purlin, strutting, wood fibreboards, jointlessRoofing––––Glulam, Wood fibreboard, Under-roof membrane, Exposed rafter construction, Beaver-tail tile roof
Log stud wall with tongue-and-groove joints and through-tenoned Kerto-Q wedgesTimber construction/Construction timber––––Solid timber logs, Kerto Q (laminated veneer lumber)
Large-format glulam beams up to 28 m length / 2360 mm height (glulam, cross-laminated timber)Timber construction/Load-bearing structure–28 m × 200 mm × 2360 mm––Glulam, Cross-laminated timber, Spruce
Cantilever slab connections anchored with millimetre precision in timber structures (timber/steelTimber construction/Steel compositemillimetre precision–––Hot-dip galvanised steel, Anodised aluminium, Spruce solid wood cladding, Glulam
Waste management/recycling (waste wood, scrap metal, copper, stainless steel, aluminium, plastic)Environment/Logistics––––Waste wood, Scrap metal, Copper, Stainless steel, Aluminium, Plastic

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Timber drying kiln––––Company premises Oberhelfenschwil
Wood-chip heating system (district heat, using residual wood from production)––––Oberhelfenschwil
Photovoltaic system––––Element production hall / high-bay warehouse Oberhelfenschwil
Element production hall–1––Oberhelfenschwil
High-bay warehouse–1––Oberhelfenschwil
Production hall 3 (W3)–1––Oberhelfenschwil
Machine workshop––––Oberhelfenschwil

Additional services

Carpentry / timber constructionJoinery / interior fittingTimber element production (wall, roof, ceiling elements, hollow-box elements)Planning and project / construction management from preliminary project to completionIn-house sawing and timber drying (drying kiln, wood-chip heating with district heat)In-house high-bay warehouse and logistics / deliveryOn-site assembly of productsStaircase constructionKitchen constructionFurniture and custom-made itemsInterior fitting with interior architectureEcological in-house generation: 150 kW photovoltaic system, own waste disposal / recyclingApprentice training (15 apprentices)

Reference customers

Appenzeller Bahnen AGCity of Zurich, Office for Building Construction (Haus zum Kiel)Municipality of Wald (Laupen schoolhouse)Municipality of Ebnat-Kappel (Wier care home)Municipality of Küsnacht ZH (fire station building)Fintan Foundation / Sativa Rheinau AGCity of Frauenfeld (new construction of Schlossbadi, BZT sports hall)Sonnmatt association, senior centre UzwilZwicky & Co. AG, WallisellenMunicipality of FlimsMunicipality of Dürnten (Tannenbühl school complex)Municipality of Nesslau

History

  1. 1945

    Foundation of the family business in the lower Toggenburg region; run as a family company ever since.

  2. 1686

    Historic document in the company archive (year noted in the company's own pictorial chronicle).

  3. 1989

    Annual event in the company chronicle (image 3-1989).

  4. 1994

    Annual event in the company chronicle (image 4-1994).

  5. 1998

    Annual event in the company chronicle (image 5-1998).

  6. 2004

    Annual event in the company chronicle (image 6-2004).

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