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EAL – Fertigung

Automation technology, control cabinet construction, PLC programming and image processing for industrial systems.

EAL Logo

Elektronik Atelier Liebert AG

BerghauptenNew on Amplifa

15.10.2008Commercial register entry (HRB 702849, AG Freiburg)
Public limited company (AktiengesellschaLegal form
2Locations according to Creditreform

About EAL

Elektronik Atelier Liebert AG (EAL), based in Berghaupten, is a company for automation technology, programming and image processing. Its service portfolio includes the planning and construction of control cabinets to VDE/EN and UL standards, including circuit diagram planning with ePlan, PLC programming on Siemens Step5/Step7, Beckhoff and Omron, and drive technology programming for Lenze and Elau. In addition, the company develops HMI/visualization solutions ranging from simple control panels to PC-based plant visualization and implements optical quality inspection with Omron image processing systems (F210, ZFX, ZFV). Further focal points are batch process optimization, process programming and control engineering, winding technology with web tension control, and sequence (step-chain) programming including installation and commissioning of the systems. Customers and partners include, among others, Omron, Rittal, Siemens and Murr.

Site
Berghaupten
Processes
Control cabinet construction (planning and construction to VDE/EN and UL), Circuit diagram planning with ePlan, Installation and commissioning of systems, Automation of systems, PLC programming (Siemens Step5/Step7, Beckhoff, Omron), Drive technology programming (Lenze, Elau), HMI/visualization development (control panels to PC-based plant visualization), Batch process programming (recipe creation, perforation systems, glue bead positioning)
Materials
PLC programming (Siemens Step5/Step7, Beckhoff, Omron), Omron F210 image processing system, Omron ZFX image processing system, Omron ZFV image processing sensor, Circuit diagram planning with ePlan, Visualization / HMI, Batch process optimization, Process programming / control engineering
Certificates
VDE/EN standard control cabinet construction, UL standard control cabinet construction
Founded
2008-10-15
Industries
Mechanical engineering, Energy and automation technology, Electrical equipment, Information technology, OEM / system integration
  1. 01

    Circuit diagram planning with ePlan

  2. 02

    Control cabinet construction (VDE/EN, UL)

  3. 03

    PLC and drive programming

  4. 04

    Visualization / HMI

  5. 05

    Image processing / optical inspection

  6. 06

    Installation and commissioning

Processes & Systems

SPS

PLC programming (Siemens Step5/Step7, Beckhoff, Omron)

Control programming for machine and process sequences, structured as step chains or free user programming.

F210

Omron F210 image processing system

Optical inspection with OCR/OCV, Fine Matching and Edge Code at two camera connections.

ZFX

Omron ZFX image processing system

Touch-based image processing system with color analysis and communication from Ethernet to RS232.

ZFV

Omron ZFV image processing sensor

Teach&Go sensor with seven inspection methods, as a licensed partner with extended firmware.

ePlan

Circuit diagram planning with ePlan

Standard planning of circuit diagrams with Rittal components as well as components from Siemens, Omron and Murr.

HMI

Visualization / HMI

Human-machine interfaces from control panels to PC-based plant visualization.

Batch

Batch process optimization

Recipe creation and process sequencing, among other things for tank farms, perforation systems and glue bead positioning.

Regelung

Process programming / control engineering

Control of temperature, rotational speeds and torques, pressure and vacuum.

Wickeltechnik

Winding technology / web tension control

Control and regulation of web tensions via tension measuring rollers, dancer rollers or torque-controlled drives.

Site

Berghaupten

DE

Headquarters

  • Omron F210
  • Omron ZFX
  • Omron ZFV
  • Control cabinets/control panels with Rittal components

Services & Applications

Control cabinet
Control cabinetControl cabinet construction to VDE/EN and UL · Automation technology
Control panel
Control panelControl panel construction with Rittal components · Automation technology
Plant visualization
Plant visualizationHMI / visualization · Mechanical engineering
F210 image processing system
F210 image processing systemOptical quality inspection · Inspection technology
ZFX image processing system
ZFX image processing systemTouch image processing system · Inspection technology
ZFV image processing sensor
ZFV image processing sensorTeach&Go sensor · Inspection technology

Inside the production

Visualization / HMI interface
Visualization / HMI interface

Industries

Mechanical engineeringEnergy and automation technologyElectrical equipmentInformation technologyOEM / system integration

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Control cabinet construction (planning and construction to VDE/EN and UL)Assembly–––––
Circuit diagram planning with ePlanEngineering–––––
Installation and commissioning of systemsAssembly–––––
Automation of systemsEngineering–––––
PLC programming (Siemens Step5/Step7, Beckhoff, Omron)Engineering–––––
Drive technology programming (Lenze, Elau)Engineering–––––
HMI/visualization development (control panels to PC-based plant visualization)Engineering–––––
Batch process programming (recipe creation, perforation systems, glue bead positioning)Engineering–––––
Process programming / control engineering (temperature, rotational speeds, torques, pressure,Engineering–––––
Winding technology (web tension control/regulation)Engineering–––––
Step-chain (sequence) programming (manual/semi-automatic/automatic operation)Engineering–––––
Image processing / optical quality inspection (OCR/OCV, Fine Matching, Edge Code, color analysis)Inspection–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Image processing systemOmron F210–2 camera connections, OCR/OCV, Fine Matching, Edge Code–Berghaupten
Image processing system with touch monitorOmron ZFX–Ethernet to RS232, color analysis, compact camera up to C-Mount, monochrome to color–Berghaupten
Image processing sensor (Teach&Go)Omron ZFV–7 inspection methods, LCD monitor, can be coupled to multiple controllers–Berghaupten
Control cabinets/control panelsRittal–––Berghaupten

Additional services

Automation technologyControl cabinet construction (planning and construction to VDE/EN and UL, circuit diagram planningPLC programming (Siemens Step5/Step7, Beckhoff, Omron)Drive technology programming (Lenze, Elau)Visualization / HMIImage processing (F210, ZFX, ZFV)Batch process optimizationProcess programming / control engineeringWinding technologyStep-chain (sequence) programmingDevelopment and design servicesTrade in electrical, tool and information technologyInstallation and commissioningMechanical engineering

Reference customers

Omron (cooperation partner in ZFV firmware development)RittalSiemensMurr

Quality

Control cabinet manufacturing is carried out to VDE/EN and UL standards; Omron image processing systems are used for optical quality inspection such as OCR/OCV, Fine Matching and color analysis.

EvidenceBerghaupten
VDE/EN standard control cabinet construction
UL standard control cabinet construction

History

  1. 2008

    Entry in the commercial register on 15.10.2008 (AG Freiburg, HRB 702849), registered office in Berghaupten, CEO Nico Liebert, share capital €50,000.

  2. 2009

    Nico Liebert linked 100% in the network; previously managing director of the since-deleted Mechanik Atelier Liebert GmbH.

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