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Fabrica 3D – Fertigung

Fabrica produces prototypes, models and small series through 3D printing (SLS, SLA, FDM, 3DP), CNC milling, RIM and vacuum casting.

Fabrica 3D Logo

Fabrica GmbH

Kerpen-SindorfNew on Amplifa

2016Company realignment
HRB 81094 (AG Köln)Register entry
1–10,000 unitsSeries production
±0.2 % / 0.1 mm layer thicknessAccuracy / layer thickness

About Fabrica

Fabrica GmbH, based in Kerpen-Sindorf (North Rhine-Westphalia), is a service provider for additive manufacturing, model making and product development. The company produces custom shapes, tools and series of 1 to 10,000 units. Production is carried out using the 3D printing processes SLS, SLA, FDM and 3DP as well as CNC milling technology, the RIM process and vacuum casting; the material range extends from plastics (including elastic ELASTIC, heat-resistant synthetic resin up to 289 °C HDT, transparent and colored resin) to aluminum, steel, block material and carbon through to wood. The offering is complemented by 3D scans with optical GOM digitizers in certified quality, reverse engineering with parametric modeling, 3D visualization as well as post-processing and painting. Customers come from industries such as medicine, urban planning, mechanical engineering, product and production design, art and design, museums and exhibitions, film and television as well as advertising. The team of designers, mechanical engineers and 3D printing specialists supports projects from the idea through design to completion.

Site
Kerpen-Sindorf
Processes
3D printing / additive manufacturing (SLS), Stereolithography (SLA), FDM (Fused Deposition Modeling), 3D printing (3DP, gypsum-like powder with binder), CNC milling technology for plastics and metals, RIM process (Reaction Injection Molding), Vacuum casting process, 3D scanning / component measurement / reverse engineering
Materials
ELASTIC (elastic, transparent material), Flexible synthetic resin (Durometer 80A), Heat-resistant synthetic resin (HDT 289 °C at 0.45 MPa), Load-bearing synthetic resin (ABS simulation), Black / White / Grey Resin, Clear Resin (transparent), Color Resin (Color Kit, 16 colors), Carbon
Certificates
3D scanning in certified quality (GOM)
Industries
Medicine, Urban planning, Mechanical engineering, Product and production design, Art & design, Museums & exhibitions
  1. 01

    Product development & design

  2. 02

    3D scan / reverse engineering

  3. 03

    3D printing (SLS, SLA, FDM, 3DP)

  4. 04

    CNC milling

  5. 05

    RIM / vacuum casting

  6. 06

    Post-processing & painting

Sites

Standort Kerpen-Sindorf

Kerpen-Sindorf

DE

Headquarters and production

Lot size
1 to 10,000 units
Materials
Plastics, aluminum, steel, wood, carbon
  • 3D printing (SLS, SLA, FDM, 3DP)
  • CNC milling technology
  • RIM process
  • Vacuum casting
  • GOM 3D scanners (also on-site at the customer)

Components

Tooth model (SLA)
Tooth model (SLA)Stereolithography · Medical
Prototype / trade fair model
Prototype / trade fair model3D printing · Product development
Requisites / props
Requisites / props3D printing · Film & TV
Replica / artifact
Replica / artifact3D printing · Museums & exhibitions
Art / design object
Art / design object3D printing · Art & design
Sales / packaging model
Sales / packaging model3D printing · Advertising

Inside the production

3D digitization
3D digitization
Model view
Model view
Sales models
Sales models
Packaging models
Packaging models
Art and design objects
Art and design objects

Industries

MedicineUrban planningMechanical engineeringProduct and production designArt & designMuseums & exhibitionsFilm & TVAdvertisingTourism & sportsAccessibility

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
3D printing / additive manufacturing (SLS)Additive±0.2%––10,000 unitsPlastics
Stereolithography (SLA)Additive±0.2%–––Photopolymer synthetic resin
FDM (Fused Deposition Modeling)Additive±0.2%–––Plastics
3D printing (3DP, gypsum-like powder with binder)Additive±0.2%–––gypsum-like powder
CNC milling technology for plastics and metalsMachining––––Plastics, Metals, Aluminum, Steel, Wood
RIM process (Reaction Injection Molding)Plastics––––Plastic
Vacuum casting processPlastics––––Plastic
3D scanning / component measurement / reverse engineeringTesting–––––
Model making (casting mold prototyping, mold making)Casting––––Plastic, Aluminum, Steel, Wood
Product development, design, engineering, 3D visualizationEngineering–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3D scanners (optical 3D digitizers)GOM–configurable measuring volumes, independent of component size–Kerpen-Sindorf / on-site at the customer
3D printing machinery (SLS, SLA, FDM, 3DP)3D Systems / Formlabs (source: imprint)–––Kerpen-Sindorf

Additional services

3D printing (SLS, SLA, FDM, 3DP)RIM processVacuum castingCNC milling technology3D scanning in certified qualityReverse engineering / parametric modelingDesignProduct development3D visualization / renderingModel makingMold makingTool makingPrototype constructionSmall series productionPost-processing / paintingWoodworking

Quality

Production is carried out with layer thicknesses from 0.1 mm and an accuracy of ±0.2 %. Component measurement and 3D scans are performed with optical GOM digitizers in certified quality, also on-site at the customer.

EvidenceKerpen-Sindorf
3D scanning in certified quality (GOM)

History

  1. 2016

    Company realignment (according to company brochure)

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