
Consulting and engineering for smart factory design, factory planning and Industry 4.0 integration

FALCON industrial service GmbH
Rodgau (Hesse) · Head Office / OfficeNew on Amplifa
About Falcon industrial service
FALCON industrial service GmbH, headquartered in Rodgau (Hesse), was founded in 2002 and is a consulting service provider for the manufacturing industry. Its service portfolio covers strategic analysis, concept design, engineering and systems engineering for production technology as well as factory planning for existing and greenfield plants, including permits management and construction supervision. A key focus is digital transformation: IT integration of ERP, MIS and MES systems, identification of automation potential, and process planning and production simulation using proprietary software applications. During implementation, the company provides project management by experienced senior engineers to control schedules, costs and quality. In addition, the GmbH engages in trading and brokerage of industrial goods, plant, raw materials and spare parts. The core team works with a network of experienced engineers; projects are handled internationally, with German and English as the business languages.
- Site
- Rodgau
- Processes
- Strategic analysis / consulting (Strategic Analysis), Concept design (Concept Design), Engineering / production technology development, Factory planning (Planning, green-field/extension), Implementation / project management, Smart factory design / Industry 4.0 consulting (IT integration ERP/MIS/MES, automation), Process planning and production simulation with software, Business consulting / strategic analysis
- Materials
- Strategic Analysis and Consulting, Engineering / Systems Engineering, Factory Planning, Smart Factory / Industry 4.0, Process Planning and Production Simulation
- Founded
- 2002
- Industries
- Industry / manufacturing, B2B trade, Maintenance and repair of motor vehicles, Intermediary trade in fuels, ores, metals and industrial chemicals, Intermediary trade in timber, building materials and paints
- 01
Strategic Analysis
- 02
Concept Design
- 03
Engineering / Systems Development
- 04
Factory Planning (Greenfield/Expansion)
- 05
Implementation / Project Management
- 06
IT Integration (ERP/MIS/MES)
Services and Methods
Strategic Analysis and Consulting
Holistic analysis of business model, market and production situation as a basis for sustainability and improvement programs.
Engineering / Systems Engineering
Tailor-made production technology instead of standard solutions, including vendor specification, evaluation and selection.
Factory Planning
Translation of processes and workflows into a modular, flexible layout design including operating cost optimization and expansion scenarios.
Smart Factory / Industry 4.0
IT integration (ERP/MIS/MES) and data acquisition for real-time monitoring of production and infrastructure.
Process Planning and Production Simulation
Visualization and verification of integrated workflows and factory logistics by means of software applications.
Location
Rodgau
DEHead Office / Office
Inside the production



Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Strategic analysis / consulting (Strategic Analysis)Engineering | – | – | – | – | – |
| Concept design (Concept Design)Engineering | – | – | – | – | – |
| Engineering / production technology developmentEngineering | – | – | – | – | – |
| Factory planning (Planning, green-field/extension)Engineering | – | – | – | – | – |
| Implementation / project managementEngineering | – | – | – | – | – |
| Smart factory design / Industry 4.0 consulting (IT integration ERP/MIS/MES, automation)Engineering | – | – | – | – | – |
| Process planning and production simulation with softwareEngineering | – | – | – | – | – |
Additional services
History
- 2002
Foundation of Falcon industrial service GmbH on 06.10.2002
- 2023
Balance sheet total of 2.551.666 € in the 2023 annual financial statements