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Machinery and plant engineering, control cabinet construction and a certified metal and welding specialist company from Waldbröl.

Falk Logo

Falk Maschinen- & Metallbau GmbH & Co. KG

Waldbröl (Headquarters)New on Amplifa

2023Founding of the GmbH & Co. KG
Since 2009Metal construction active as a master-craftsmanship business
20+Employees
640 m²Production area

Family-run engineering office with in-house manufacturing

Falk Maschinen- & Metallbau GmbH & Co. KG, based in Waldbröl, is a family-owned company and engineering office offering holistic solutions in machine, plant and metal construction. Its range of services includes mechanical design (CAD), electrical design according to DIN EN 81346, PLC programming, special machinery construction, control cabinet construction according to DIN EN 61439 / UL508A, as well as metal construction and contract welding in steel and stainless steel. As a certified welding specialist company according to EN 1090-2 EXC 2, the company manufactures among other things machine frames, platforms, railings, stairs, canopies and balconies and installs them on-site at customers across the region. In machine and plant engineering, it produces among other things assembly and testing fixtures for the automotive industry, fully automatic bending systems for rail assembly, and joining systems for closure caps. The value chain is complemented by 3D printing for prototypes and assembly aids as well as retrofit, drive technology, robotics and machine safety. With more than 20 employees, the company works in a 640 m² production hall and serves industries ranging from automotive and rail transport to construction and cable and energy technology.

Site
Waldbröl
Processes
Metal construction (railings, stairs, canopies, balconies, platforms, facades, steel balconies), Welding (contract welding, welding specialist company according to EN 1090-2 EXC 2), Machine frame manufacturing (industry), Machining of metal and machine components, Special machinery construction, Machine & plant engineering, Design (mechanical solutions, CAD), Electrical design (EPLAN, DIN EN 81346)
Materials
Stainless steel, Steel, Metal (all kinds), Plastic (3D printing)
Certificates
Welding specialist company, EN 1090-2 EXC 2 (welding specialist company), DIN EN 61439 / UL508A (control cabinet construction)
Employees
20+
Industries
Automotive & Vehicle Industry, Rail Transport & Infrastructure, Consumer Goods & Cosmetics, Cable & Energy Technology, Mechanical Engineering & Process Industry, Construction & Architecture
  1. 01

    Design (CAD, EPLAN)

  2. 02

    PLC programming

  3. 03

    Manufacturing (welding, metal construction, 3D printing)

  4. 04

    Control cabinet construction

  5. 05

    On-site assembly

  6. 06

    Commissioning & testing

Materials & Processes

St

Steel

Material for machine frames, stairs, railings, balconies and platforms in industrial metal construction.

V2A

Stainless steel

Used in architectural metalwork, e.g. railings, stairs and facades with demands on appearance and corrosion protection.

FD

Plastic (3D printing)

Additively manufactured prototypes, functional samples and assembly aids in special machinery construction.

Locations

Waldbröl

DE

Headquarters, engineering office, manufacturing and assembly base

Lot size
Single pieces to small series (special machinery construction)
Materials
Steel, stainless steel, plastic (3D printing)
  • 640 m² production hall
  • 3D printers
  • Welding technology
  • eView paperless wiring (control cabinet construction)

Industries

Automotive & Vehicle IndustryRail Transport & InfrastructureConsumer Goods & CosmeticsCable & Energy TechnologyMechanical Engineering & Process IndustryConstruction & Architecture

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Metal construction (railings, stairs, canopies, balconies, platforms, facades, steel balconies)Joining––––Stainless steel, Steel
Welding (contract welding, welding specialist company according to EN 1090-2 EXC 2)Joining––––Stainless steel, Steel
Machine frame manufacturing (industry)Joining––––Steel
Machining of metal and machine componentsMachining––––Metal
Special machinery constructionAssembly–––––
Machine & plant engineeringAssembly–––––
Design (mechanical solutions, CAD)Engineering–––––
Electrical design (EPLAN, DIN EN 81346)Engineering–––––
PLC programmingEngineering–––––
Control cabinet construction (DIN EN 61439 / UL508A)Assembly–––––
3D printing (prototyping, functional samples, assembly aids)Additive–––––
Assembly of plants and metal structures (across the region, on-site)Assembly–––––
Assembly and testing fixtures for vehicle componentsAssembly–––––
Fully automatic bending systems with stamping unit (rail assembly)Forming–––––
Fully automatic joining systems (closure caps with roll-on balls)Joining–––––
Cable winding machines (manufacturing)Assembly–––––
Retrofit, drive technology, robotics, machine safetyEngineering–––––
Manufacture, machining and processing of metal products of all kindsJoining––––Metal

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3D printer––––Waldbröl
Production hall (640 m², high-quality equipment)–1640 m²–Waldbröl

Additional services

Design (custom mechanical solutions, CAD)Electrical design (EPLAN, DIN EN 81346)PLC programmingMachine & plant engineeringMetal constructionControl cabinet construction (DIN EN 61439 / UL508A)RetrofitDrive technologyRoboticsAdditive manufacturing (3D printing)AssemblyTesting (circuit board inspection)

Quality

As a certified welding specialist company according to EN 1090-2 EXC 2, the company works in compliance with standards; in the automotive environment, 100 % quality control is also performed, e.g. circuit board inspection of conductor boards in injection-molded parts.

EvidenceWaldbröl
EN 1090-2 EXC 2 (welding specialist company)
DIN EN 61439 / UL508A (control cabinet construction)

Company History

  1. 2009

    Start of activity as a master-craftsmanship business in metal construction (Metallbau Falk).

  2. Founding of Falk Maschinen- & Metallbau GmbH & Co. KG (according to LinkedIn 2023); registered under HRA 7298 at the local court of Siegburg.

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