Sheet metal, tube and profile processing including welding, powder coating and assembly production from cutting to finished system.
FBH Fertigungsbetrieb für Betriebstechnik GmbH
Hilgertshausen (Hirschenhausener Str. 11)New on Amplifa
About FBH Fertigungsbetrieb für Betriebstechnik GmbH
FBH Fertigungsbetrieb für Betriebstechnik GmbH in Hilgertshausen near Dachau is a family-run contract manufacturer for metal, sheet metal and tube processing. Its core business includes laser cutting of sheet metal, tube laser cutting, press braking, tube bending, profile processing, welding and powder coating, complemented by nibbling, punching, CNC milling, zinc phosphating as well as assembly manufacturing and complete assemblies including electrical assembly and shipping. Production is carried out in steel, aluminium and stainless steel, from one-off production to series production, also according to drawing or as custom-made solutions. The high level of in-house production depth allows the delivery of individual parts, assemblies and complete system solutions from a single source; contract tube laser cutting and contract coating round off the offering. Customers include companies from the automotive industry, agricultural machinery and general mechanical engineering, plant engineering, photovoltaics, furniture and interior fittings as well as medical and X-ray technology.
- Site
- Hilgertshausen
- Processes
- Laser cutting of sheet metal, Tube laser cutting (tube laser, contract tube laser work), Press braking, Tube bending (contract tube bending work), Profile processing, Welding (certified welding company according to DIN EN ISO 3834-2:2021, incl. welding robots), Powder coating (contract coating, metal coating), Zinc phosphating
- Materials
- Steel, Aluminium, Stainless steel, Laser cutting (sheet metal), Tube laser cutting, Press braking, swivel bending, roll bending, Tube bending, Welding
- Certificates
- ISO 9001:2015, DIN EN ISO 3834-2:2021 (certified welding company)
- Founded
- 1948
- Industries
- Commercial vehicle and automotive engineering, Agricultural machinery, Mechanical engineering, Plant engineering, Photovoltaics, Furniture and interior fittings
- 01
Laser cutting (sheet metal/tube)
- 02
Nibbling, punching
- 03
Press braking, swivel bending, roll bending, tube bending
- 04
Machining (CNC milling)
- 05
Welding (manual and robot-assisted)
- 06
Zinc phosphating / descaling / deburring
- 07
Powder coating
- 08
Assembly manufacturing, assembly, picking, shipping
Materials and Processes
Laser cutting (sheet metal)
Fiber laser systems (Trumpf TruLaser 3030 fiber, Bystronic Byspeed 3015) for sheet metal parts in steel, aluminium and stainless steel.
Tube laser cutting
Adige LT8/LT8.20 fiber for tubes up to Ø 220 mm, also as contract work.
Press braking, swivel bending, roll bending
Press brakes from Trumpf and Amada, Schröder swivel bending machine MAK 4 and CNC roll bending machine for forming work.
Tube bending
BLM Elect80 for tube bending work up to Ø 80 mm.
Welding
Certified welding company according to DIN EN ISO 3834-2:2021 with five OTC welding robots, stud welding and spot welding systems.
Powder coating / zinc phosphating
Own powder coating system including pretreatment (zinc phosphating), also as contract coating.
CNC milling
Hurco milling machine for machining and small series.
Assembly manufacturing and assembly
Complete assemblies, electrical assembly, picking, packaging and shipping up to the system supplier model.
Locations
Hilgertshausen
DEProduction, powder coating, assembly and administration; the sister company FFP is also located at the same site
- Lot size
- One-off production to series production
- Materials
- Steel, aluminium, stainless steel
- TruLaser 3030 fiber (Trumpf)
- Adige LT8 / LT8.20 fiber tube laser (Ø up to 220 mm)
- Bystronic Byspeed 3015
- Trumpf TC 600 L / TC 6000L laser press
- BLM Elect80 tube bending machine (Ø up to 80 mm)
- RAS bending center
- Schröder MAK 4 swivel bending machine
- Press brakes Trumpf and Amada (incl. ATC)
- Hurco CNC milling machine
- 5 OTC welding robots
- Stud welding and spot welding systems
- Powder coating system
- Descaling and deburring machines
Components and Production Examples
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Laser cutting of sheet metalCutting/Separating (Laser) | – | – | – | One-off production – Series production | Steel, Aluminium, Stainless steel |
| Tube laser cutting (tube laser, contract tube laser work)Tube laser cutting | – | Tube diameter up to Ø 220 mm | – | – | Steel, Aluminium, Stainless steel |
| Press brakingPress brakes | – | – | – | – | Steel, Aluminium, Stainless steel |
| Tube bending (contract tube bending work)Tube bending | – | up to Ø 80 mm | – | – | Steel, Aluminium, Stainless steel |
| Profile processingProfile processing | – | – | – | – | Steel, Aluminium, Stainless steel |
| Welding (certified welding company according to DIN EN ISO 3834-2:2021, incl. welding robots)Welding | – | – | – | – | Steel, Aluminium, Stainless steel |
| Powder coating (contract coating, metal coating)Powder coating | – | – | – | – | Steel, Aluminium, Stainless steel |
| Zinc phosphatingPretreatment/zinc phosphating | – | – | – | – | Steel |
| NibblingNibbling | – | – | – | – | Steel, Aluminium, Stainless steel |
| Machining (CNC milling)Milling | – | – | – | – | Steel, Aluminium, Stainless steel |
| Punching (laser press/punched parts)Punching/Laser nibbling | – | – | – | – | Steel, Aluminium, Stainless steel |
| Assembly manufacturing, complete assemblies, electrical assemblyAssembly/assembly manufacturing | – | – | – | One-off production – Series production | – |
| Kitting, picking, packaging/shippingKitting/logistics | – | – | – | – | – |
| Roll bending (CNC roll bending machine)Roll bending | – | – | – | – | Steel, Aluminium, Stainless steel |
| Swivel bending (swivel bending machine)Swivel bending | – | – | – | – | Steel, Aluminium, Stainless steel |
18 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Laser cutting system (fiber laser) | Trumpf TruLaser 3030 fiber | 2 | – | 2016/2025 | Hilgertshausen |
| Tube laser cutting system | Adige LT8 / LT8.20 fiber | 2 | Tube diameter up to Ø 220 mm | 2011/2023 | Hilgertshausen |
| Tube bending machine | BLM Elect80 | 1 | up to Ø 80 mm | 2011 | Hilgertshausen |
| Laser press (punch-laser machine) | Trumpf TC 600 L / TC 6000L | 2 | – | 2006/2016 | Hilgertshausen |
| Laser cutting system | Bystronic Byspeed 3015 | 1 | – | 2007 | Hilgertshausen |
| Bending center | RAS | 1 | – | 1998 | Hilgertshausen |
| CNC milling machine | Hurco | 1 | – | 2008 | Hilgertshausen |
| Press brake | Trumpf | 2 | – | 2010 | Hilgertshausen |
| Press brake with automatic tool change system | – | 1 | – | 2013 | Hilgertshausen |
| Press brake | Amada | 1 | – | 2016 | Hilgertshausen |
| Swivel bending machine | Schröder MAK 4 | 1 | – | 2024 | Hilgertshausen |
| CNC roll bending machine | – | 1 | – | 2016 | Hilgertshausen |
| Welding robot | OTC | 5 | incl. traveling carriage and turntable welding robots | 2008, 2014 | Hilgertshausen |
| Stud welding system | – | 1 | – | 2014 | Hilgertshausen |
| Spot welding machine | Wahlenmeier | 1 | – | 2020 | Hilgertshausen |
| Powder coating system | – | 1 | – | 1991 | Hilgertshausen |
| Descaling machine | – | 1 | – | 2015 | Hilgertshausen |
| Deburring machine for small parts | – | 1 | – | 2019 | Hilgertshausen |
Additional services
Reference customers
Quality and Certification
Production is certified according to ISO 9001:2015; as a certified welding company according to DIN EN ISO 3834-2:2021, welding work including robotic welding is performed in accordance with standard-compliant requirements.
| Evidence | Hilgertshausen |
|---|---|
| ISO 9001:2015 | |
| DIN EN ISO 3834-2:2021 (certified welding company) |