3D metal printing (LPBF) and CNC manufacturing of prototypes, spare parts and small/medium series in metal.
Feramic AG
Luegisland 11, 8143 Stallikon (CH) · Manufacturing and showroomNew on Amplifa
About Feramic AG
Feramic AG, based in Stallikon (Canton of Zurich), is a Swiss contract manufacturer with three core areas: engineering, additive manufacturing and subtractive machining. In 3D metal printing (LPBF/Laser Powder Bed Fusion), prototypes, individual parts and small to medium series are produced from stainless steel 1.4404, aluminium (AlSi10Mg, Aheadd® CP1), tool steels (1.2709, Corrax), CoCr alloys and copper alloys (HOVADUR® CNCS). The additive production runs on LPBF systems from ConceptLaser/Collibrium with a total of 7 lasers. In-house, around 80% of additively manufactured parts are subsequently post-processed on 5-axis CNC milling machines (DMG) and lathes (DOOSAN); stress-relief annealing, aging and surface finishing through sandblasting, vibratory finishing and polishing complete the value chain. Production is automated (24/7) and fully digitized. Customers come from mechanical engineering, medical technology, aerospace, the automotive industry, toolmaking, shipbuilding as well as art and design.
- Site
- Stallikon
- Processes
- 3D metal printing / LPBF (Laser Powder Bed Fusion), CNC milling, CNC turning, Engineering (3D modeling, design, DfAM), Additive series production (LPBF) with CNC post-processing, Prototyping, Stress-relief annealing / heat treatment (aging, hardening), Surface finishing (sandblasting, vibratory finishing, polishing, blasting)
- Materials
- Stainless steel 1.4404, Aluminium AlSi10Mg, Aheadd® CP1 (Aluminium CP1 from Constellium), Tool steel Corrax (Uddeholm AM Corrax), Tool steel 1.2709 (CL 50WS), CoCr alloy / Remanium, Copper alloy HOVADUR® CNCS, Titanium
- Certificates
- ISO 9001
- Industries
- Mechanical engineering, Medical technology, Aerospace, Automotive industry, Toolmaking, Shipbuilding
- 01
Engineering / DfAM (SolidWorks, 3D modeling)
- 02
3D metal printing (LPBF)
- 03
Heat treatment (stress-relief annealing, aging)
- 04
CNC post-processing (milling, turning)
- 05
Surface finishing (sandblasting, vibratory finishing, polishing)
- 06
Quality inspection (laser scanning, FAI)
Materials and processes
Stainless steel 1.4404
Robust stainless steel as the standard material in LPBF 3D metal printing.
Aluminium AlSi10Mg
Lightweight aluminium for lightweight-construction applications in additive printing.
Aluminium Aheadd® CP1 (Constellium)
High-performance aluminium for demanding additive parts.
Tool steel 1.2709 (CL 50WS)
Nickel-alloyed hot-work steel for tool inserts with conformal cooling, hardenable up to 52 HRC.
Tool steel AM Corrax (Uddeholm)
Stainless tool steel with adjustable hardness of 36–50 HRC for mold making and precision parts.
CoCr alloy / Remanium
Cobalt-chromium alloy for highly stressed medical technology applications.
Copper alloy HOVADUR® CNCS
Thermally and electrically conductive copper for thermally stressed components.
Titanium
For lightweight, high-strength parts in subtractive machining.
Locations
Stallikon
CHManufacturing (LPBF 3D metal printing, CNC), showroom
- Lot size
- Single piece/prototype up to small and medium series
- Materials
- Stainless steel 1.4404, AlSi10Mg, Aheadd® CP1, 1.2709, Corrax, CoCr, HOVADUR® CNCS, titanium
- LPBF systems ConceptLaser/Collibrium (7 lasers, including M2 dual-laser)
- 5-axis CNC milling machines DMG
- CNC lathes DOOSAN
- Laser scanners for quality assurance
- Automation cell / robot
Parts
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| 3D metal printing / LPBF (Laser Powder Bed Fusion)Additive | – | – | – | Single piece/prototype – Small and medium series | Stainless steel 1.4404, Aluminium AlSi10Mg, Aheadd® CP1, Tool steel Corrax, Tool steel 1.2709, CoCr alloy/Remanium, Copper alloy HOVADUR® CNCS |
| CNC millingMachining | Hundredths range | – | – | Single piece – Small and medium series | Aluminium, Stainless steel, Titanium, Non-ferrous metals, Plastics |
| CNC turningMachining | Hundredths range | – | – | – | Aluminium, Stainless steel, Titanium, Non-ferrous metals, Plastics |
| Engineering (3D modeling, design, DfAM)Engineering | – | – | – | – | – |
| Additive series production (LPBF) with CNC post-processingAdditive | – | – | – | Small series – Medium series | certified metal materials |
| PrototypingAdditive | – | – | – | – | – |
| Stress-relief annealing / heat treatment (aging, hardening)Heat treatment | – | – | – | – | Tool steel 1.2709, AM Corrax |
| Surface finishing (sandblasting, vibratory finishing, polishing, blasting)Surface | – | – | – | – | Metals |
| Quality inspection with laser scanning (accuracy up to 0.02 mm)Inspection | up to 0.02 mm | – | – | – | – |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| LPBF 3D metal printing system (dual laser) | Collibrium (ConceptLaser) M2 | – | – | – | Stallikon |
| LPBF 3D metal printing systems with 7 lasers in total | ConceptLaser | – | – | – | Stallikon |
| 5-axis CNC milling machine | DMG | – | – | – | Stallikon |
| CNC lathe | DOOSAN | – | – | – | Stallikon |
| Laser scanner for quality assurance | – | – | – | – | Stallikon |
Additional services
Reference customers
Quality
All processes are certified according to ISO 9001 (SQS, December 2023). Inspection is performed with a laser scanner with an accuracy of up to 0.02 mm, including detailed inspection reports and measurement protocols as well as first article inspection reports (FAI).
| Evidence | Stallikon |
|---|---|
| ISO 9001 |
History
- 2023
First certification according to ISO 9001 by SQS in December.
- 2025
Expansion of the machine park with another M2 dual-laser system from Collibrium (ConceptLaser); 7 lasers in total (June).