Sheet metal processing and enclosure construction: laser cutting, punching, bending, welding, powder coating and assembly from a single source
Ferrotec GmbH
Stutensee-BlankenlochNew on Amplifa
About Ferrotec GmbH
Founded in 2000, Ferrotec GmbH is a mid-sized, second-generation family-owned company headquartered in Stutensee-Blankenloch. As a specialist in design-oriented sheet metal processing, the company manufactures everything from simple components to complex system enclosures. Its value chain covers laser cutting (working range 3000 × 1500 mm, up to 15 mm steel, 12 mm stainless steel, 10 mm aluminium), punching on a Trumpf machine, CNC-controlled bending up to 3000 mm working width including in-house special tooling and die manufacturing, welding (MAG, MIG, TIG, spot welding, laser welding) as well as finishing with glass bead blasting and powder coating. The offering is rounded off by pre-assembly, final inspection, packaging and logistics. On more than 3,000 m² of production space, clients from mechanical engineering, medical technology, jig and fixture construction, the electrical industry, automotive and conveying technology are served – from prototype to series production.
- Site
- Stutensee-Blankenloch
- Processes
- Laser cutting, Punching, Bending, Welding (MIG, MAG, TIG, spot welding), Laser welding, Finishing (deburring, grinding, surface treatment), Powder coating, Assembly
- Materials
- Stainless steel, Steel, Aluminium, Laser cutting, Punching, CNC bending, Powder coating, Assembly
- Certificates
- ISO 9001
- Founded
- 2000
- Industries
- Mechanical engineering, Medical technology, Jig and fixture construction, Tool and die making, Electrical industry, Metal construction
- 01
Design with 3D CAD
- 02
Laser cutting / punching
- 03
Bending
- 04
Welding / laser welding
- 05
Finishing (deburring, grinding, pickling, brushing, polishing, glass bead
- 06
Powder coating
- 07
Assembly
- 08
Final inspection
- 09
Packaging and logistics
Materials and Processes
Steel
Laser cut up to 15 mm thickness and processed in welding operations.
Stainless steel
Laser cut up to 12 mm; used for demanding enclosure and system components.
Aluminium
Laser cut up to 10 mm and weldable on MIG, MAG and TIG systems.
Laser cutting
Complex contours, economical even for small series, working range 3000 × 1500 mm.
Punching
Contours, holes and nibbling with a Trumpf punching machine up to 3 mm sheet thickness, also with forming operations.
CNC bending
Offline-programmable press brakes with up to 3000 mm working width, dimensionally accurate and reproducible.
Powder coating
Automatically and manually coated surfaces with corrosion and wear protection.
Assembly
Pre-assembly into system components up to shipping-ready complete assembly with final inspection.
Site Stutensee-Blankenloch
Stutensee-Blankenloch
DEProduction and administration
- Lot size
- Prototype to series production
- Materials
- Steel, stainless steel, aluminium
- BYSTRONIC and HGTech laser machines (3000 × 1500 mm)
- Trumpf punching machine (2500 × 1250 mm)
- CNC-controlled press brakes (3000 mm working width)
- MAG, MIG and TIG welding systems
- Glass bead blasting booth
- Powder coating system
- 3D CAD technology
Manufactured Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Laser cuttingMachining | – | 3000mm × 1500mm | – | Small series | Steel, Stainless steel, Aluminium |
| PunchingForming | – | 2500mm × 1250mm | – | – | Sheet metal |
| BendingForming | – | 3000mm | – | – | – |
| Welding (MIG, MAG, TIG, spot welding)Joining | – | – | – | – | Aluminium, Stainless steel, Steel |
| Laser weldingJoining | – | – | – | – | – |
| Finishing (deburring, grinding, surface treatment)Surface | Ra 0.8 | – | – | – | – |
| Powder coatingSurface | – | – | – | – | – |
| AssemblyAssembly | – | – | – | – | – |
| Grinding (post-processing)Surface | – | – | – | – | – |
| Pickling (post-processing)Surface | – | – | – | – | – |
| Brushing (post-processing)Surface | – | – | – | – | – |
| Polishing (finishing)Surface | – | – | – | – | – |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Laser machine (BYSTRONIC/HGTech) | BYSTRONIC, HGTech | 2+ | 3000mm x 1500mm | – | – |
| Punching machine | Trumpf | 1+ | 2500mm x 1250mm | – | – |
| Press brake (CNC-controlled) | – | + | Maximum working width 3000mm | – | – |
| Welding system (MIG, MAG, TIG) | – | + | – | – | – |
Additional services
Quality Assurance
Production is carried out with computer-aided production planning, targeted processes and continuous quality control through to final inspection, including packaging and logistics. Quality capability is documented by an ISO 9001 certificate.
| Evidence | Stutensee-Blankenloch |
|---|---|
| ISO 9001 |
Company History
- 2000
Founded in January 2000 as a mid-sized family-owned company.
- 2014
Capacity expansion became necessary.
- 2015
Occupancy of the new office and production building in Stutensee-Blankenloch in May.