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Foltas Hydraulik – Fertigung

Manufacture, repair and custom production of hydraulic cylinders as well as contract manufacturing in Paderborn.

Foltas Hydraulik Logo

Foltas Hydraulik GmbH

PaderbornNew on Amplifa

12Employees
1 (Paderborn)Sites
400 mm / 5 mMax. turning Ø / through-feed
over 40 yearsSupplier since

About Foltas Hydraulik

Foltas Hydraulik GmbH is a family-owned company from Paderborn that has been manufacturing, repairing and servicing hydraulic cylinders for over 40 years. Its service portfolio includes new production based on samples and drawings, special cylinders as well as repair and maintenance of existing cylinders including seal replacement, piston rod reconditioning and final inspection. In addition, the company offers CNC contract manufacturing with turning up to Ø 400 mm and through-feed up to 5 m, milling and welded constructions (MIG, MAG, TIG, arc welding) from single pieces to small series. The product range includes five standard designs (single- and double-acting, synchronous, block and heavy-duty cylinders) with piston diameters of 25 to 100 mm and operating pressures up to 250 bar; special versions with piston diameters up to 400 mm are possible. Materials include hard-chromed steel C60 for piston rods, St 52 for cylinder tubes, spheroidal cast iron for pistons and bronze for piston rod guides. Specialized coatings such as ceramic and plastic coating, thermal spraying and plasma cladding are offered via a partner network. Customers come from industries such as wood and steel processing, plastics and stone processing, mining, power plants, water management and renewable energies.

Site
Paderborn
Processes
CNC turning, CNC milling, Welded constructions (MIG, MAG, TIG, arc welding), Hydraulic cylinder manufacturing (new production, custom production; single-acting, double-acting,, Cylinder repair, maintenance, reconditioning (seal replacement, piston rod repair,, Assembly service (design, production and assembly), Ceramic coating (via partner), Plastic coating (via partner)
Materials
Hard-chromed steel (piston rod), Cylinder tube, Steel (cylinder head and base), Spheroidal cast iron (piston), Bronze (piston rod guide)
Employees
12
Industries
Wood processing, Steel processing, Plastics processing, Stone processing, Mining, Power plants
  1. 01

    Design based on drawing or sample

  2. 02

    CNC turning

  3. 03

    CNC milling

  4. 04

    Welding

  5. 05

    Assembly

  6. 06

    Coating (via partner)

  7. 07

    Testing and final inspection

Materials & Processes

C60

Hard-chromed steel (piston rod)

Wear-resistant piston rods with hard-chromed surface for hydraulic applications.

St 52

Cylinder tube

Cylinder tube made of St 52 steel for the cylinder body.

St

Steel (cylinder head and base)

Cylinder head and base made of steel for stable pressure absorption.

GJS

Spheroidal cast iron (piston)

Pistons made of spheroidal cast iron for high load capacity.

CuSn

Bronze (piston rod guide)

Bronze guide ensures low-wear bearing of the piston rod.

Sites

Standort Paderborn

Paderborn

DE

Headquarters, workshop (cylinder manufacturing, contract manufacturing, service)

Materials
Steel (C60, St 52), spheroidal cast iron, bronze
  • Doosan Lynx 2600YB (CNC lathe)
  • Tezsan CNC lathe
  • Wagner WDC 760×3000 (CNC lathe)
  • Hurco WMX 60i (machining center)

Components

Hydraulic cylinders
Hydraulic cylindersCylinder manufacturing · industrial applications
Heavy-duty cylinders
Heavy-duty cylindersCylinder manufacturing · mining/power plants
Piston rods
Piston rodsCNC turning · hydraulics
Turned and milled parts
Turned and milled partsCNC contract manufacturing · mechanical engineering

Inside the production

Fully assembled hydraulic cylinders ready for shipping
Fully assembled hydraulic cylinders ready for shipping
Finished hydraulic cylinders in green paint
Finished hydraulic cylinders in green paint
Piston before maintenance
Piston before maintenance
Piston with new seal kits
Piston with new seal kits
Contract manufacturing
Contract manufacturing
HZR-A dimension drawing
HZR-A dimension drawing
HZR-B dimension drawing
HZR-B dimension drawing
HZR-A 3D view
HZR-A 3D view
HZR-B 3D view
HZR-B 3D view

Industries

Wood processingSteel processingPlastics processingStone processingMiningPower plantsWater managementRenewable energiesSurface technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC turningMachining–5 m–Single piece – Small seriesSteel
CNC millingMachining–1524 mm × 660 mm × 610 mm–Single piece – Small seriesSteel
Welded constructions (MIG, MAG, TIG, arc welding)Joining–––Single piece – Small seriesSteel
Hydraulic cylinder manufacturing (new production, custom production; single-acting, double-acting,Assembly–5 m × 400 mm–Single-piece production – SeriesSteel (C60, St 52), Spheroidal cast iron, Bronze
Cylinder repair, maintenance, reconditioning (seal replacement, piston rod repair,Assembly–––––
Assembly service (design, production and assembly)Assembly–––––
Ceramic coating (via partner)Surface–––––
Plastic coating (via partner)Surface–––––
Thermal spraying (via partner)Surface–––––
Plasma cladding (via partner)Surface–––––
Ultraplate (via partner)Surface–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC latheDoosan Lynx 2600YB–Turning Ø up to 400 mm, through-feed up to 5 m–Paderborn
CNC latheTezsan–Turning Ø up to 400 mm, through-feed up to 5 m–Paderborn
CNC latheWagner WDC 760×3000–Turning Ø up to 400 mm, through-feed up to 5 m–Paderborn
CNC milling machine (machining center)Hurco WMX 60i–X 1.524 × Y 660 × Z 610 mm–Paderborn

Additional services

Hydraulic cylinder manufacturing (new production based on samples)Cylinder repair and maintenance (seal replacement, piston rod repair, final inspection)CNC turning (up to Ø 400 mm, through-feed up to 5 m)CNC millingWelded constructions (MIG, MAG, TIG, arc welding)Assembly service (design, production, assembly from a single source)Special coatings via partner network (ceramic coating, plastic coating, thermal spraying,Digital enquiry process with drawing upload (PDF, JPG, PNG, DWG, STEP, DXF)

History

  1. ca. 1980er

    Company founded in Paderborn; over 40 years of market experience

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