Complete injection molding solutions and additive manufacturing of plastic components – from prototypes to high-volume production.
FORMEOTEC GmbH & Co. KG
RöslauNew on Amplifa
About FORMEOTEC
FORMEOTEC is a system supplier for plastic components based in Röslau (Bavaria). The company produces complete injection molding solutions in 1K and highspeed processes with clamping forces of up to 1850 t and shot weights from 3 g to 12 kg – including customized tooling, assembly and automation concepts. In addition, the 3D Division offers additive manufacturing in the SLA/DLP, SLS, FDM, MultiJet Printing and granulate direct printing (FGF) processes with build volumes of up to 2400 × 1600 × 2000 mm. Alongside prototypes and series parts, the service portfolio includes rapid prototyping, 3D scanning, component optimization, lightweight and lattice structures as well as functional integration. Thermoplastics, UL granulates, recycled plastics and polymers such as PA12, PP and TPU are processed. Customers come from the energy/photovoltaics, robotics and process industries as well as from the start-up and supplier sectors.
- Site
- Röslau
- Processes
- Injection molding (1K, highspeed), Additive manufacturing – MultiJet Printing (MJP), Additive manufacturing – SLA/DLP, Additive manufacturing – Selective Laser Sintering (SLS), Additive manufacturing – Granulate direct printing (FGF), Additive manufacturing – Filament printing (FDM), 3D scanning, Rapid prototyping
- Materials
- PA12, PP, TPU, UL granulate, Recycled materials, Photopolymers, Injection molding granulates, Fiber-reinforced filaments
- Certificates
- DIN EN ISO 9001:2015, ISO 9001
- Industries
- Energy/photovoltaics, Robotics, Process industry, Start-ups, Suppliers
- 01
3D scanning and feasibility analysis
- 02
Component optimization and design
- 03
Rapid prototyping / additive manufacturing
- 04
Toolmaking and tooling concepts
- 05
Injection molding series production
- 06
Assembly and automation
Materials and Processes
PA12
Polyamide powder for selective laser sintering (SLS) of durable series components.
PP
Polypropylene powder for SLS components with chemical resistance.
TPU
Thermoplastic polyurethane for flexible, elastic components in the SLS process.
UL granulate
Flame-retardant granulate for demanding 1K injection molded parts in visible areas.
Recycled materials
High-quality recycled plastics for resource-saving components, e.g. mounting systems for PV installations.
Photopolymers
Liquid resins for highly precise SLA/DLP prototypes with smooth, detailed surfaces.
Injection molding granulates
Standard granulates for large-volume granulate direct printing (FGF) of up to 6 m³.
Fiber-reinforced filaments
Continuous fiber-reinforced thermoplastics for lightweight, durable FDM components.
Locations
Röslau
DEHeadquarters and manufacturing
- Part weight / size
- Shot weights 3 g to 12 kg
- Lot size
- Prototypes to high-volume production; additive manufacturing 1–5,000 units
- Materials
- Thermoplastics, UL granulate, recycled plastics, PA12, PP, TPU, photopolymers
- Injection molding machines up to 1850 t clamping force (1K, highspeed)
- FGF granulate printing system (2400 × 1600 × 2000 mm, up to 6 m³)
- SLA/DLP systems (build rate up to 190 mm/h)
- SLS systems
- FDM printers
- MJP systems
- 3D scanning
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Injection molding (1K, highspeed)Plastics | – | – | 3 g – 12 kg | – | Thermoplastics, UL granulate, Recycled plastics |
| Additive manufacturing – MultiJet Printing (MJP)Additive | – | – | – | 5,000 units | Polymers |
| Additive manufacturing – SLA/DLPAdditive | – | – | – | – | Photopolymers |
| Additive manufacturing – Selective Laser Sintering (SLS)Additive | – | – | – | – | PA12, PP, TPU |
| Additive manufacturing – Granulate direct printing (FGF)Additive | – | – | – | – | Injection molding granulates |
| Additive manufacturing – Filament printing (FDM)Additive | – | – | – | 1 unit – 5,000 units | Thermoplastics, Fiber-reinforced filaments |
| 3D scanningInspection | – | – | – | – | – |
| Rapid prototypingAdditive | – | – | – | – | – |
| Toolmaking / tooling conceptsEngineering | – | – | – | – | – |
| Assembly and automation conceptsAssembly | – | – | – | – | – |
| Component optimization and development servicesEngineering | – | – | – | – | – |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Injection molding machines | – | – | Clamping forces up to 1850 t; shot weights 3 g to 12 kg | – | Röslau |
| FGF granulate printing system | – | – | Build volume 2400 x 1600 x 2000 mm (up to 6 m³) | – | – |
| SLA/DLP systems | – | – | Build rate up to 190 mm/h in the Z direction | – | – |
| MJP systems | – | – | – | – | – |
| SLS systems | – | – | – | – | – |
| FDM printers | – | – | – | – | – |
Additional services
Quality
Manufacturing is carried out on the basis of DIN EN ISO 9001:2015. 3D scanning is used for the digital capture and inspection of components.
| Evidence | Röslau |
|---|---|
| ISO 9001 |