Industrial services, complete machine relocations up to 60 t, metal and steel construction as well as machining of small series and individual parts
Gabel Industrieservice GmbH & Co. KG
SchmalkaldenNew on Amplifa
Master-craftsmen company for industrial services
Gabel Industrieservice is a master-craftsmen industrial service company based in Schmalkalden, Thuringia. The company offers a comprehensive service around production: complete machine relocations with disassembly and reassembly in Germany and abroad, radio-controlled machine transport up to 60 t inside halls, lifting and door technology, as well as preventive maintenance according to TPM plans in compliance with DIN-ISO and VDI guidelines. In its own production facility, small series and individual parts are conventionally turned (up to 760 mm diameter, 2000 mm distance between centres), milled, drilled and sawn, and sheet metal up to 6.3 mm thick is sheared and up to 2 mm is folded and rolled. The metal and steel construction department manufactures platforms, railings, stairs, trays, containers and special constructions to drawing; welding is performed using MIG, MAG, TIG, arc and oxy-fuel processes on steel, stainless steel, aluminium, titanium and plastics. Customers come primarily from the national and international automotive industry, tool, machinery and plant engineering as well as the food, metal, plastics and wood processing industries. The range of services is complemented by UVV inspections, crane services, fire protection technology, installation work and CAD design.
- Site
- Schmalkalden
- Processes
- Conventional turning (max. diameter 760 mm, spindle bore 132 mm, distance between centres 2000 mm), Turning with fixed steady rest (diameter 20 to 430 mm), Face plate turning up to diameter 630 mm, Conventional milling work, Broaching of keyways 5–20 mm, Band sawing up to diameter 300 mm, Series cutting up to diameter 150 mm, automated, Drilling and thread cutting (also mobile with magnetic drilling machines)
- Materials
- Steel, Stainless steel, Aluminium, Titanium, Plastics
- Certificates
- UVV inspections / DGUV service, TPM plans according to DIN-ISO and VDI guidelines, Closing force measurements according to ASR A1.7
- Founded
- 2012
- Industries
- Automotive industry, Tool, machinery and plant engineering, Food industry, Metal processing industry, Plastics processing industry, Wood processing industry
- 01
Design (CAD, 3D models)
- 02
Cutting (sawing, shearing, folding)
- 03
Turning, milling, drilling
- 04
Welding and steel construction
- 05
Assembly, installation, commissioning
- 06
Maintenance, UVV inspection, crane service
Materials and processes
Steel
Base material for turning, milling, welding and steel construction work to drawing.
Stainless steel
For welding work, containers and components with corrosion requirements.
Aluminium
Processed, among other things, in welding (MIG/TIG) as well as in machining and sheet metal work.
Titanium
TIG welding under demanding conditions.
Plastics
Hot-air and mirror welding of plastics.
Location
Schmalkalden
DEHeadquarters, manufacturing and service base
- Part weight / size
- Turning up to 760 mm diameter; transport up to 60 t
- Lot size
- Individual parts up to small series, automated series cutting up to 150 mm
- Materials
- Steel, stainless steel, aluminium, titanium, plastics
- Conventional lathe (Ø 760 mm, distance between centres 2000 mm)
- Conventional milling machine
- Band saw up to Ø 300 mm
- Saw for automated series cutting up to Ø 150 mm
- Sheet shears up to 6.3 mm / 3000 mm
- Folding and rolling machine up to 2 mm
- Mobile magnetic drilling machine
- Forklift truck 5 t
- Skates and lifting equipment up to 40 t
- Air skids up to 10 t
- Radio-controlled transport equipment up to 60 t
Manufacturing and components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Conventional turning (max. diameter 760 mm, spindle bore 132 mm, distance between centres 2000 mm)Machining | – | 760 mm (diameter) | – | – | Steel, Stainless steel, Aluminium |
| Turning with fixed steady rest (diameter 20 to 430 mm)Machining | – | 430 mm | 20 mm | – | Steel |
| Face plate turning up to diameter 630 mmMachining | – | 630 mm | – | – | Steel |
| Conventional milling workMachining | – | – | – | – | Steel, Stainless steel, Aluminium |
| Broaching of keyways 5–20 mmMachining | – | 20 mm | 5 mm | – | Steel |
| Band sawing up to diameter 300 mmMachining | – | 300 mm | – | – | Steel, Stainless steel, Aluminium |
| Series cutting up to diameter 150 mm, automatedMachining | – | 150 mm | – | Series – Series | Steel |
| Drilling and thread cutting (also mobile with magnetic drilling machines)Machining | – | – | – | – | Steel, Stainless steel, Aluminium |
| Shearing of sheet metal up to 6.3 mm thickness and 3000 mm lengthForming | – | 3000 mm × 6.3 mm (thickness) | – | – | Steel, Stainless steel, Aluminium |
| Folding and rolling of sheet metal up to 2 mmForming | – | 2 mm | – | – | Steel, Stainless steel, Aluminium |
| Metal and steel construction to drawing (platforms, railings, transitions, impact protection, traysJoining | – | – | – | – | Steel, Stainless steel |
| Welding work MIG, MAG, TIG, arc welding, oxy-fuel welding, hot-air and mirror weldingJoining | – | – | – | – | Steel, Stainless steel, Aluminium, Titanium, Plastics |
| Manufacturing of small series and individual partsMachining | – | – | – | Individual part – Small series | Steel, Stainless steel, Aluminium |
| Design (CAD, 3D PDF, steel structures, special assemblies, fixtures, turned and milled parts,Engineering | – | – | – | – | Steel |
| Complete machine relocations, disassembly and reassembly, domestic and internationalAssembly | – | – | 60 to | – | – |
| Machine transport, radio-controlled up to 60 t inside hallsAssembly | – | – | 60 to | – | – |
| Installation work - gas, water, wastewater, ventilation, extraction, compressed airAssembly | – | – | – | – | – |
| Maintenance, preventive servicing, repair, TPM plans according to DIN-ISO and VDI guidelinesAssembly | – | – | – | – | – |
| UVV inspections (gates, vehicle lifts, lift tables, racking, presses, centrifuges, ladders,Testing | – | – | – | – | – |
| Lifting and door technology (roller/sectional doors, fire protection doors, vehicle lifts, liftAssembly | – | – | – | – | – |
| Crane service (inspection, repair, conversion, modernisation of crane systems, radio remoteAssembly | – | – | – | – | – |
| Fire protection technology (fire extinguishers, fire suppression systems, smoke and heatAssembly | – | – | – | – | – |
| Oil filtrationAssembly | – | – | – | – | – |
11 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Conventional lathe | – | – | max. diameter 760 mm, spindle bore 132 mm, steady rest 20–430 mm, face plate 630 mm, | – | Schmalkalden |
| Milling machine (conventional) | – | – | – | – | Schmalkalden |
| Band saw | – | – | up to diameter 300 mm | – | Schmalkalden |
| Saw for automated series cutting | – | – | up to diameter 150 mm | – | Schmalkalden |
| Sheet shears | – | – | Sheet metal up to 6.3 mm thickness, length 3000 mm | – | Schmalkalden |
| Folding and rolling machine | – | – | Sheet metal up to 2 mm | – | Schmalkalden |
| Magnetic drilling machine (mobile) | – | – | – | – | – |
| Forklift truck | – | – | 5 t load capacity | – | Schmalkalden |
| Skates and lifting equipment | – | – | up to 40 t | – | Schmalkalden |
| Air skids | – | – | up to 10 t | – | Schmalkalden |
| Radio-controlled transport equipment | – | – | up to 60 t | – | Schmalkalden |
Additional services
Quality and inspection
All work is carried out by certified skilled personnel under welding supervision; UVV inspections according to DGUV and closing force measurements according to ASR A1.7 document safety compliance. Maintenance follows TPM plans in accordance with DIN-ISO and VDI guidelines.
| Evidence | Schmalkalden |
|---|---|
| UVV inspections / DGUV service | |
| TPM plans according to DIN-ISO and VDI guidelines | |
| Closing force measurements according to ASR A1.7 |
Company history
- 2012
Foundation of Gabel Industrieservice in April 2012
- 2018
Renaming to Gabel Industrieservice GmbH & Co. KG in January 2018 and opening of the Schmalkalden branch