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Gähwiler – Fertigung

Planning, production and service of decalcification, filtration, dosing and reverse osmosis systems for water treatment

Gähwiler Logo

Gähwiler AG

6208 Oberkirch (LU) · SwitzerlandNew on Amplifa

over 50 yearsExperience in water treatment
approx. 13Team members
over 15'000installed systems
3rd generationSwiss family business
11steamboats with Gähwiler systems

About Gähwiler AG

Gähwiler AG is a Swiss family business in its third generation, based in Oberkirch (LU), active in water treatment for over 50 years. The company produces decalcification and softening systems based on ion exchange (dual, alternating, parallel and duplex systems) as well as activated carbon filters, fine filters, dosing systems, reverse osmosis systems, UV disinfection systems and full demineralization cartridges. The value chain covers needs analysis and design, production of the systems, installation and commissioning as well as service, maintenance and repairs with its own spare parts warehouse. Softening systems are manufactured in stainless steel or two-part design with minimum rinse and salt water consumption; activated carbon filters are based on activated carbon from coconut shells, reverse osmosis systems on technical membranes. Customers come from residential construction, commerce, industry, gastronomy, healthcare, agriculture and shipping; Gähwiler systems are in operation on 11 steamboats of Swiss lake navigation. With around 13 employees and over 15'000 installed systems, the company serves customers throughout Switzerland.

Site
Oberkirch (LU), Switzerland
Processes
Water softening / decalcification (ion exchange), Alternating softening systems (24/7 soft water), Parallel softening systems (high flow rates), Duplex softening systems, Activated carbon filtration (adsorption, coconut shells), Reverse osmosis (membrane filtration, ultrapure water), Dosing systems (corrosion protection, water stabilization), Full demineralization / cartridge demineralizers (cation/anion exchangers, mixed bed)
Materials
Coconut shell activated carbon, Ion exchange resin (cation/anion mixed bed), Technical membranes (reverse osmosis), Regeneration salt, Stainless steel (stainless steel corrugated pipes as accessories), Stainless steel, Galvanized water pipes, UV disinfection (UVC radiation)
Certificates
Maintenance according to the Swiss Food Act
Industries
Residential construction (single-family and multi-family houses), Commerce and industry, Gastronomy, Healthcare, Agriculture and food, Shipping
  1. 01

    Needs analysis and design

  2. 02

    Production of the systems

  3. 03

    Installation and commissioning

  4. 04

    Service and maintenance

  5. 05

    Repairs with spare parts warehouse

Materials and Process Engineering

IEX

Ion exchange resin (cation/anion mixed bed)

Core material of the softening systems and full demineralization cartridges for soft or demineralized water.

AK

Coconut shell activated carbon

CO2-neutral, renewable activated carbon for reducing chlorothalonil, pesticides, pharmaceutical residues and chlorine in drinking water.

RO

Technical membranes (reverse osmosis)

Membrane filtration under high pressure for chemical-free production of ultrapure water.

UV-C

UV disinfection (UVC radiation)

Chemical-free disinfection of spring and process water without the use of chemicals.

1.4404

Stainless steel

Connection fittings and stainless steel corrugated pipes as corrosion-resistant accessories for water treatment systems.

Zn

Dosing solutions for galvanized water pipes

Protection of older galvanized pipes against rust, corrosion and pitting.

Locations

Oberkirch (LU)

CH

Head office with production, consulting, system engineering and nationwide service

Materials
Ion exchange resin, activated carbon, membranes, stainless steel
  • System engineering for decalcification systems
  • Service service and spare parts warehouse

Systems and Components

Decalcification system type Duo-20 for single-family home
Decalcification system type Duo-20 for single-family homeIon exchange · Residential construction
Alternating/duplex softening system for commercial use
Alternating/duplex softening system for commercial useIon exchange · Commerce and industry
Reverse osmosis softening system
Reverse osmosis softening systemMembrane filtration · Industry
Coconut-based activated carbon filter
Coconut-based activated carbon filterAdsorption · Drinking water
Dosing system for corrosion protection
Dosing system for corrosion protectionDosing technology · Buildings
Full demineralization cartridge
Full demineralization cartridgeMixed bed exchanger · Industry
UV disinfection system
UV disinfection systemUVC disinfection · Spring water
Fine filter cartridges
Fine filter cartridgesDirt filtration · Water treatment

Inside the production

Decalcification system in an apartment building
Decalcification system in an apartment building
Gähwiler AG – three generations of water treatment
Gähwiler AG – three generations of water treatment

Industries

Residential construction (single-family and multi-family houses)Commerce and industryGastronomyHealthcareAgriculture and foodShippingSingle-family housesMulti-family housesCommerceIndustryHealthcare (nursing home, clinic)Agriculture/Food (cheese dairy)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Water softening / decalcification (ion exchange)Engineering––––Regeneration salt, Cation exchange resin, Stainless steel (applications)
Alternating softening systems (24/7 soft water)Engineering––––Ion exchange resin, Regeneration salt
Parallel softening systems (high flow rates)Engineering––––Ion exchange resin, Regeneration salt
Duplex softening systemsEngineering––––Ion exchange resin
Activated carbon filtration (adsorption, coconut shells)Oberfläche––––Coconut shell activated carbon
Reverse osmosis (membrane filtration, ultrapure water)Oberfläche––––Membranes (technically produced)
Dosing systems (corrosion protection, water stabilization)Engineering––––liquid dosing agents/active ingredients
Full demineralization / cartridge demineralizers (cation/anion exchangers, mixed bed)OberflächeFiltration performance < 0.1 micron–––Cation and anion exchange resin (mixed bed)
Fine filters / filter cartridges (dirt filtration)Oberfläche––––Filter cartridges (replaceable)
UV disinfection / UV disinfection (UVC radiation)Oberfläche–––––
Service & maintenance of water treatment systems (disinfection, cleaning, spare parts)Montage–––––
System engineering / commissioning / installation of water treatment systemsMontage–––––
Needs analysis and design/calculation of water treatment solutions (project planning)Engineering–––––
Water treatment for steam boiler systems (filtration, softening, dosing)Engineering––––Lake water (process medium)
Process and wastewater treatment with activated carbon filters (custom design)Engineering––––Activated carbon

15 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Softening system type Duo-20Gähwiler AG Duo-20–––Single-family houses throughout Switzerland
Alternating softening systemGähwiler AG5––GEFU Swisskalb Produktions AG, Rickenbach LU
Duplex softening systemGähwiler AG1––Pflegezentrum Feld, Oberkirch LU
Duplex decalcification systemGähwiler AG1––Gasthaus St. Wendelin, Wauwil LU
Compact reverse osmosis systemGähwiler AG1––Gasthaus St. Wendelin, Wauwil LU
Reverse osmosis systemGähwiler AG4––Buchenhof Sursee LU (air humidification)
Alternating softening systemGähwiler AG1––Zumbühl Transport and Lagerhäuser Rothenburg LU
Dosing systemGähwiler AG1––City of Lucerne, historic building
Alternating softening systemGähwiler AG1––Ice rink Sursee LU
Alternating softening system + reverse osmosis systemGähwiler AG2––Emmentaler Schaukäserei, Bern
Softening systems and dosing systems on steamboatsGähwiler AG11 ships––Lake Geneva, Lake Lucerne, Lake Neuchâtel
Softening systemsGähwiler AG8––Residential complex Moosguetpark
Full demineralization cartridgesGähwiler AG–––Trisa Switzerland production plants (battery water); Augentagesklinik Sursee
UV disinfection systemGähwiler AG–––Spring water treatment Daiwil, Lucerne
Softening systemGähwiler AG1––Office building Baar, Zug (approx. 4'000 m3/year)

Additional services

Consulting and needs analysisProduction of decalcification systemsInstallation/commissioningService & maintenance (service subscription)Repairs with spare parts warehouseActivated carbon filter replacement

Reference customers

Gemü Ventil- und RegeltechnikAlpina CosmeticsDestillamatGEFU Swisskalb Produktions AGTrisa SchweizZS Lagerhäuser Rothenburg (Zumbühl Transport)Emmentaler SchaukäsereiAugentagesklinik SurseePflegezentrum Feld OberkirchEishalle SurseeShipping companies (Lake Geneva, Lake Lucerne, Lake Neuchâtel)

Quality and Service

The systems are produced according to the current state of the art; decalcified water treatment systems must be regularly maintained according to the Swiss Food Act by trained, certified water specialists – operation is ensured with annual disinfection, calibration of water hardness and service logging.

EvidenceOberkirch (LU)
Maintenance according to the Swiss Food Act

History

  1. Swiss family business in its 3rd generation, active in water treatment for over 50 years

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