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Gatzsch – Fertigung

Development and manufacture of automated welding and joining systems for projection welding, spot welding, arc welding, riveting, clinching and adhesive bonding.

Gatzsch Logo

Gatzsch Schweißtechnik GmbH

Attendorn (Askay 13) · DENew on Amplifa

1979Founded
Attendorn, DELocation of headquarters and production
weba GroupPart of the weba Group since 2021
14–60 kN / 180–1,000 kVAElectrode force and power range of G-Prime

About Gatzsch Schweißtechnik

Gatzsch Schweißtechnik GmbH develops and manufactures customized welding and joining systems for industrial series production at its Attendorn site. The portfolio includes projection welding machines (G-Prime Stand-Alone, Integrator, Integrator Light), systems for spot welding, arc welding (MIG/MAG, WIG), hot riveting, riveting/clinching and adhesive bonding technology, complemented by automation solutions and robotics system engineering. The value chain ranges from system development and design in SolidWorks and prototyping in the company's own technology center with welding laboratory to mechanical assembly, control cabinet construction, electrical assembly, commissioning and an after-sales service with mobile on-site service. Machine frames are manufactured in-house from steel or aluminum, including cutting and bending. Customers include renowned automotive suppliers worldwide as well as industries such as aerospace, household goods, furniture, mechanical engineering, defense, construction and electrical engineering. The company was founded in 1979 and has been part of the weba Group since 2021.

Site
Attendorn
Processes
Projection welding (resistance projection welding), Spot welding, Arc welding (MIG/MAG, WIG), Hot riveting, Riveting (solid rivet, semi-tubular rivet, blind rivet), Clinching (round and rectangular clinch), Adhesive bonding technology (bonding systems), Automation of joining systems
Materials
Steel (high quality), Aluminum (machine frames, ferrum-free aluminum C-stand), Copper (electrodes), Plastic, press-hardened steels (PHS), Composite materials, Steel, Aluminum
Certificates
DIN EN ISO 9001:2015, DIN 2303 Q2 BK1
Founded
1979
Industries
Automotive industry, Aerospace, Household appliances / white goods, Furniture industry, Mechanical engineering & metal processing, Defense industry
  1. 01

    System development

  2. 02

    Design (SolidWorks)

  3. 03

    Prototyping / technology center

  4. 04

    Frame manufacture (cutting, bending, welding)

  5. 05

    Control cabinet construction & electrical assembly

  6. 06

    Mechanical assembly

  7. 07

    Commissioning

  8. 08

    After-sales service

Materials & Processes

Stahl

Steel

High-quality steel for machine frames and system components, including press-hardened steels (PHS) for body-in-white applications.

Al

Aluminum

Used for machine frames and for the ferrum-free aluminum C-stand of the G-Speed follow-up unit with low electrical resistance.

Cu

Copper

Material for electrodes in resistance welding systems.

Kunststoff

Plastic

Can be joined using adhesive bonding and riveting technology in the corresponding systems.

Verbund

Composite materials

Can be processed using adhesive bonding technology, especially for lightweight construction and material combinations.

Locations

Attendorn

DE

Headquarters, production, administration

Materials
Steel, aluminum, copper, plastic, composite materials
  • G-Prime Stand-Alone projection welding machine
  • G-Prime Integrator projection welding machine
  • G-Prime Integrator Light projection welding machine
  • G-Speed follow-up unit
  • Robotic welding systems
  • Hot riveting systems
  • Automated riveting and clinching systems
  • Adhesive bonding systems
  • Spot welding systems and welding guns
  • Arc welding systems (MIG/MAG, WIG)
  • Welding laboratory/technology center

Systems & Components

Projection welding system
Projection welding systemResistance projection welding · Automotive suppliers
Projection welding tool with electrodes
Projection welding tool with electrodesResistance welding · Automotive industry
Spot welding system in the welding laboratory
Spot welding system in the welding laboratorySpot welding · Prototyping
Arc welding system with robotic arms
Arc welding system with robotic armsMIG/MAG, WIG · Mechanical engineering
Hot riveting machine
Hot riveting machineHot riveting · Automotive industry
Automated riveting and clinching system
Automated riveting and clinching systemRiveting/clinching · Series production
Adhesive bonding system with FANUC robotic arm
Adhesive bonding system with FANUC robotic armAdhesive bonding technology · Lightweight construction
Automated joining system
Automated joining systemAutomation · Joining technology

Inside the production

G-Prime Stand-Alone projection welding system
G-Prime Stand-Alone projection welding system
G-Prime Integrator projection welding machine
G-Prime Integrator projection welding machine
G-Prime Integrator Light projection welding machine
G-Prime Integrator Light projection welding machine
Design with SolidWorks
Design with SolidWorks
System development in the team
System development in the team
Welding robot with DIN 2303 Q2 BK1 certificate
Welding robot with DIN 2303 Q2 BK1 certificate

Industries

Automotive industryAerospaceHousehold appliances / white goodsFurniture industryMechanical engineering & metal processingDefense industryConstruction industryConstruction machineryElectrical engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Projection welding (resistance projection welding)Joining––––Metal, Sheet metal
Spot weldingJoining––––Metal, thin sheet metal
Arc welding (MIG/MAG, WIG)Joining––––various materials, Steel, Non-ferrous metals
Hot rivetingJoining––––carbon-rich steels, Aluminum alloys, Copper
Riveting (solid rivet, semi-tubular rivet, blind rivet)Joining––––Metals, Plastics
Clinching (round and rectangular clinch)Joining––––Steel, Aluminum, Copper
Adhesive bonding technology (bonding systems)Joining––––Metal, Plastic, Composite materials
Automation of joining systemsAssembly–––––
System developmentEngineering–––––
Design (SolidWorks, 3D modeling, simulation)Engineering–––––
Prototyping / technology center (welding preliminary tests)Testing–––––
Mechanical assemblyAssembly––––Steel, Aluminum
Control cabinet construction and electrical assemblyAssembly–––––
Cutting and bending (for machine frames)Forming––––Steel, Aluminum
Laser welding processesJoining––––Metal
Stud weldingJoining––––Metal
Prototype and series production of welding systemsAssembly–––––

12 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
G-Prime Stand-Alone projection welding machineGatzsch G-Prime Stand-Alone–Electrode force 14/24/36/60 kN; rated power AC 180/250/500 kVA or MF 250/380/500/1000 kVA, KE–Attendorn
G-Prime Integrator projection welding machineGatzsch G-Prime Integrator–––Attendorn
G-Prime Integrator Light projection welding machineGatzsch G-Prime Integrator Light–––Attendorn
G-Speed follow-up unit for projection welding machinesGatzsch G-Speed–––Attendorn
Robotic welding systemsGatzsch–––Attendorn
Hot riveting systemsGatzsch–––Attendorn
Automated riveting systemsGatzsch–––Attendorn
Automated clinching systemsGatzsch–––Attendorn
Adhesive bonding systemsGatzsch–––Attendorn
Spot welding systems and welding gunsGatzsch–––Attendorn
Automated and semi-automated arc welding systemsGatzsch–––Attendorn
Welding laboratory/technology center for preliminary tests––––Attendorn

Additional services

System developmentDesign (SolidWorks)Prototyping/technology center (welding laboratory, preliminary tests)Mechanical assemblyControl cabinet construction and electrical assemblyAutomation/automation solutionsRobotics system engineeringAfter-sales service (maintenance, repair, training, spare parts, mobile on-site service)CommissioningG-Prime system configuration3D CAD models (PartCommunity)Training and instruction

Reference customers

renowned automotive suppliers (generic, without names)

Quality & Certification

Production is certified to DIN EN ISO 9001:2015; as manufacturer qualification for safety-relevant welding work, the company holds certification to DIN 2303 Q2 BK1. Modern process monitoring controls current, welding time and electrode force in real time with complete documentation.

EvidenceAttendorn
DIN EN ISO 9001:2015
DIN 2303 Q2 BK1

History

  1. 1979

    Foundation of the company Gatzsch by Werner Paul Gatzsch in Attendorn

  2. 1986

    Relocation to the Ennest industrial estate, Röntgenstraße

  3. 1998

    Expansion of production and office space on Röntgenstraße, Ennest

  4. 2012

    New building and relocation to the modern facility at Askay

  5. 2021

    Investment by weba Werkzeugbau; part of the weba Group

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