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GERMANCARD – Fertigung

Card manufacturer in Kerpen: plastic cards, RFID/NFC and metal cards from our own production in Germany since 1999.

GERMANCARD Logo

GERMANCARD Technologies GmbH

KerpenNew on Amplifa

1999Founded
5,000Cards express production per production day
86 × 54 mmStandard card format (ISO)

Card manufacturer since 1999

GERMANCARD Technologies GmbH is a card manufacturer with its own card production in Kerpen near Cologne. Since 1999, the company has produced plastic cards, RFID and NFC cards, magnetic stripe cards, contact chip cards, wooden cards, metal cards and special formats, and personalizes them with barcode, QR code, numbering, name and photo. Processes include screen printing, embossing, hot foil stamping (hotstamp), spot varnish and holograms. Cards are made from numerous materials: PVC, recycled PVC, PETG, bio-PVC, polycarbonate, FSC-certified paper, wood and stainless steel. Customers come from retail, clubs and associations, pharmacies, gyms, events and corporate communications. Production is complemented by services such as graphic design, artwork checking, finishing, lettershop/mailing and a call-off service with pre-production and warehousing. Express orders of up to 5,000 cards are shipped on the same production day if print approval is given by 10 a.m.

Site
Kerpen
Processes
Printing and personalizing plastic cards, RFID/NFC card manufacturing and encoding, Contact chip cards (chip type per system specification), Magnetic stripe cards (magnetic stripe, printing and encoding), Screen printing, Embossing, Hotstamp / hot foil stamping, Spot varnish / relief varnish
Materials
PVC, Recycled PVC, PETG, Bio-PVC, Polycarbonate, FSC paper / cardboard, Wood, Metal (stainless steel metal cards)
Certificates
FSC, FSC (paper card material version)
Founded
1999
Industries
Retail (customer and gift cards), Clubs, associations & organizations, Pharmacies, Gyms, Events & functions, Corporate communications (business cards)
  1. 01

    Consulting & card concept development

  2. 02

    Graphic design & artwork checking

  3. 03

    Card production (printing, embossing, finishing)

  4. 04

    Personalization & encoding (RFID/NFC, chip, magnetic stripe)

  5. 05

    Finishing & lettershop

  6. 06

    Shipping

Locations

Standort Kerpen

Kerpen

DE

Card production / Headquarters

Part weight / size
86 × 54 mm (standard format)
Lot size
Express up to 5,000 cards per production day; batch sizes individual
Materials
PVC, recycled PVC, PETG, bio-PVC, polycarbonate, paper, wood, metal
  • Card production equipment
  • Personalization equipment
  • Card printer sales & service (Evolis, DASCOM, Matica, Zebra)

Products

Magnetic stripe card
Magnetic stripe cardMagnetic stripe · Encoding
Chip card
Chip cardContact chip · System-matched
Card holder
Card holderAccessories · Finishing

Inside the production

GERMANCARD – Plastic cards & RFID/NFC from Kerpen
GERMANCARD – Plastic cards & RFID/NFC from Kerpen

Industries

Retail (customer and gift cards)Clubs, associations & organizationsPharmaciesGymsEvents & functionsCorporate communications (business cards)Clubs/Associations/Organizations (membership cards)Events

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Printing and personalizing plastic cardsPlastics–86 mm × 54 mm–5,000 cards (express same day)PVC, Recycled PVC, PETG, Polycarbonate, Bio-PVC, Paper/Cardboard, Wood, Metal/Stainless steel
RFID/NFC card manufacturing and encodingPlastics––––PVC, Wood, Metal
Contact chip cards (chip type per system specification)Plastics––––PVC
Magnetic stripe cards (magnetic stripe, printing and encoding)Plastics––––PVC
Screen printingSurface––––PVC, Recycled PVC
EmbossingSurface––––PVC, Recycled PVC
Hotstamp / hot foil stampingSurface––––PVC
Spot varnish / relief varnishSurface––––PVC
Holograms / holographic effect cardsSurface––––PVC
Finishing for cards, card holders and mailingsAssembly–––––
Lettershop & card mailing (folding, envelope inserting, shipping)Assembly–––––
Call-off service (pre-production, warehousing, partial-batch personalization)Engineering–––––
Graphic design & layout services, artwork checkingEngineering–––––
Printing lanyards & key ribbons (textile)Plastics––––Textile
Printing wristbands & festival bandsPlastics––––Textile, Plastic (clip)

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Card printers (sales/service)Evolis Agilia, Avansia, Badgy200, Primacy, Primacy 2, Quantum 2, Zenius, Zenius 2–––Kerpen (production site)
Card printers (sales/service)DASCOM–––Kerpen
Card printers (sales/service)Matica–––Kerpen
Card printers (sales/service)Zebra–––Kerpen

Additional services

Graphic design & layout servicesArtwork checking & printing specificationsCall-off service for personalized cardsFinishingLettershop & card mailingPersonalization (barcode, QR code, name, number, photo)Finishing (hot foil stamping, spot varnish, special colors)Warehousing of pre-produced cardsCard printer sales & serviceExpress production (up to 5,000 cards same day)

Quality & Evidence

Before production, artwork is checked and a true-to-scale PDF proof is submitted for approval. FSC-certified paper materials are offered for corresponding card versions.

EvidenceKerpen
FSC (paper card material version)

History

  1. 1999

    Foundation and start of card production in Kerpen; card manufacturer Made in Germany

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