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GESTRA – Fertigung

Valves, control systems and digital services for steam and condensate systems, developed and manufactured in Bremen

GESTRA Logo

GESTRA GmbH

Bremen · Porto · Gdańsk · Trappes · Seoul · Blythewood, SCNew on Amplifa

1902Founded
6 locationsBremen, Porto, Gdańsk, Trappes, Seoul, Blythewood (SC)
over 120 yearsExperience in steam and condensate technology
up to 20,000 steam trapsMonitorable in the diagnostic portal

About GESTRA

GESTRA GmbH, headquartered in Bremen, develops and manufactures valves, steam traps, control valves and control systems for steam, condensate and industrial liquid systems. Products include ZK-series high-pressure control valves for critical applications as well as SPECTORconnect and SPECTORmodul series level controls for steam, hot-water and marine boilers. In addition, the company offers engineering and services: steam trap surveys, plant and system audits, service for automatic boiler controls, project support and wireless steam trap monitoring with ecoBolt sensors and a cloud-based diagnostic portal (Connected Boilerhouse). The solutions are manufactured in Germany; sales and service are supported globally via subsidiaries including in Portugal, Poland, France, South Korea and the USA. Customers come from power generation, chemicals, oil and gas, paper and pulp, general manufacturing, food and beverages as well as marine and shipbuilding, including boiler manufacturers as OEMs. Since 2017, GESTRA has been part of Spirax Sarco Engineering PLC (Spirax Group).

Site
Bremen
Processes
Design and manufacture of valves and control systems for steam and condensate, Wireless steam trap monitoring (Wireless Steam Trap Monitoring, ecoBolt sensors), Steam trap surveys (Steam Trap Surveys), Plant and system audits (steam, condensate, industrial liquids), Service for automatic boiler controls, Project support, Support for plant maintenance, Connected Boilerhouse – digital measurement data acquisition and analysis
Materials
Steam, condensate and other industrial liquids (application media, not a, Steam and Condensate, Industrial Liquids
Certificates
ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, UNI PDR 125/2022 (Gender Equality), AEO-C (Authorised Economic Operator), ISO 9001, ISO 14001, ISO 45001, AEO-C
Founded
1902
Industries
Power generation, Boiler manufacturers (OEM), Chemicals, Oil & Gas, Paper & Pulp, General Manufacturing
  1. 01

    Product development and engineering in Bremen

  2. 02

    Manufacturing of valves and control systems in Germany

  3. 03

    Sales via worldwide subsidiaries

  4. 04

    Installation and commissioning

  5. 05

    Steam trap testing and system audits

  6. 06

    Digital monitoring and maintenance (GESTRA 360)

Processes and Technologies

VAP

Steam and Condensate

Application medium of the valves, control systems and monitoring solutions.

IND-F

Industrial Liquids

Further process media for which GESTRA offers technical expertise and system solutions.

Locations

Standort Bremen

Bremen

DE

Headquarters, development and manufacturing

Materials
Steam, condensate, industrial liquids
  • TRAPtest VKP steam trap test unit
  • ecoBolt wireless sensors
  • ZK high-pressure control valves (product manufacturing)
  • SPECTORconnect / SPECTORmodul level controls

Porto

PT

Branch office GESTRA Portugal, Lda

Gdańsk

PL

Branch office GESTRA Polonia Sp. z o.o.

Trappes

FR

Branch office Gestra France SAS

Seoul

KR

Branch office GESTRA Korea

Blythewood, SC

US

Branch office GESTRA USA Inc.

Products and Systems

ZK High-Pressure Control Valves for Critical Applications
ZK High-Pressure Control Valves for Critical ApplicationsValve manufacturing · Oil, gas, chemicals, power plants
SPECTORconnect / SPECTORmodul Level Controls
SPECTORconnect / SPECTORmodul Level ControlsControl systems · Boiler and shipbuilding
ecoBolt Wireless Sensors for Steam Trap Monitoring
ecoBolt Wireless Sensors for Steam Trap MonitoringDigital monitoring · Process industry

Inside the production

GESTRA headquarters in Bremen
GESTRA headquarters in Bremen
Service team in the steam system
Service team in the steam system
System audit for steam and condensate systems
System audit for steam and condensate systems
Plant maintenance by GESTRA specialists
Plant maintenance by GESTRA specialists
Steam system in the process industry
Steam system in the process industry

Industries

Power generationBoiler manufacturers (OEM)ChemicalsOil & GasPaper & PulpGeneral ManufacturingFood & BeveragesMarine & ShipbuildingPower Generation

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Design and manufacture of valves and control systems for steam and condensateEngineering–––––
Wireless steam trap monitoring (Wireless Steam Trap Monitoring, ecoBolt sensors)Testing–––––
Steam trap surveys (Steam Trap Surveys)Testing–––––
Plant and system audits (steam, condensate, industrial liquids)Engineering–––––
Service for automatic boiler controlsAssembly–––––
Project supportEngineering–––––
Support for plant maintenanceAssembly–––––
Connected Boilerhouse – digital measurement data acquisition and analysisEngineering–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Steam trap test unit TRAPtest VKP (ultrasound + temperature)GESTRA TRAPtest VKP––––
Wireless sensors for steam trap monitoringGESTRA ecoBolt––––
Steam traps and control valves (products, manufactured in Germany)GESTRA ZK (high-pressure control valves), SPECTORconnect, SPECTORmodul–––Bremen

Additional services

Wireless steam trap monitoring (ecoBolt, WSTM)Steam trap surveysPlant and system auditsService for automatic boiler controlsConnected Boilerhouse / digital plant analysisProject supportTechnical system supportPlant maintenance / maintenance contractsGESTRA 360 complete service and monitoringEnergy management dashboard / diagnostic portal

Reference customers

BASF (case study: savings of over €150,000 per year through steam trap diagnostics)

Quality and Certifications

GESTRA operates according to certified management systems for quality, environment and occupational safety and has been certified as an Authorised Economic Operator (AEO-C, DE AEOC 128326) since December 2019. The TRAPtest VKP steam trap test unit analyses steam traps using ultrasound and temperature measurement.

EvidenceBremen
ISO 9001
ISO 14001
ISO 45001
AEO-C

History

  1. 1902

    Company founded by Gustav Friedrich Gerdts in Bremen on 29 October 1902

  2. 1907

    Renamed Gustav F. Gerdts KG

  3. 1956

    Establishment of the first subsidiary in France

  4. 1957

    Establishment of a second subsidiary in Spain

  5. 1962

    Renamed Gustav F. Gerdts GmbH & Co. KG

  6. 1968

    Renamed GESTRA KSB Vertriebsgesellschaft

  7. 1976

    Establishment of GESTRA Inc. in the USA

  8. 1983

    Renamed GESTRA Aktiengesellschaft

  9. 1997

    Renamed GESTRA GmbH

  10. 2017

    Integration into Spirax Sarco Engineering PLC; regional offices in Southeast Asia, India and Latin America

  11. 2019

    China as a further subsidiary; AEO-C certification since December 2019

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