Deburring, post-processing and assembly systems for automated series production
gKteso GmbH
Bobingen (DE)New on Amplifa
About gKteso
gKteso GmbH, based in Bobingen near Augsburg, develops and manufactures machines for industrial production, in particular automated deburring machines, post-processing and assembly systems. The systems remove burrs from milled parts, castings, plastic components and sheet metal, and assemble assemblies fully automatically – for example by bonding, screwdriving, greasing and press-fitting. The machine portfolio includes the AS Integrated and AS Base assembly centers with three integrated robots per center, as well as the DS Integrated and DS Base post-processing machines, which combine milling, deburring, brushing, measuring, testing and marking in one machine. In addition, the company offers finishing machines for 3D waterjet and 3D laser cutting as well as concept development and automation consulting. Customers come from the automotive industry, aerospace, medical technology and mechanical engineering.
- Site
- Bobingen
- Processes
- Deburring (automated deburring machines), Assembly (automated assembly systems/assembly centers), Bonding, Screwdriving, Greasing, Press-fitting, Insertion, Milling (post-processing)
- Materials
- Milled parts, Castings, Plastic components, Sheet metal
- Certificates
- ISO 9001
- Industries
- Automotive industry, Aerospace, Medical technology, Mechanical engineering, Supplier industry
- 01
Concept development/automation consulting
- 02
Machine engineering and system manufacturing
- 03
Deburring/3D waterjet and 3D laser cutting
- 04
Post-processing (milling, brushing, marking)
- 05
Measuring and testing
- 06
Automated assembly (bonding, screwdriving, greasing, press-fitting)
- 07
Commissioning and series production support
Materials processed and processes
Milled parts
Components from milling centers, automatically deburred and post-processed after machining.
Castings
Cast components from die-casting and casting processes, whose burrs are removed mechanically.
Plastic components
Injection-molded and plastic parts for automated deburring and assembly.
Sheet metal
Sheet metal components that are deburred, machined and assembled into assemblies.
Locations
Bobingen
DEHeadquarters, development and manufacturing
- Materials
- Milled parts, castings, plastic components, sheet metal
- AS Integrated assembly center
- AS Base assembly center
- DS Integrated post-processing machine
- DS Base post-processing machine
- Finishing machine for 3D waterjet/3D laser cutting
- Assembly robots (3 per assembly center)
Machines and systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Deburring (automated deburring machines)Surface | – | – | – | – | Milled parts, Castings, Plastic components, Sheet metal |
| Assembly (automated assembly systems/assembly centers)Assembly | – | – | – | up to 48 different components per | – |
| BondingJoining | – | – | – | – | – |
| ScrewdrivingJoining | – | – | – | – | – |
| GreasingJoining | – | – | – | – | – |
| Press-fittingJoining | – | – | – | – | – |
| InsertionAssembly | – | – | – | – | – |
| Milling (post-processing)Machining | – | – | – | – | – |
| BrushingSurface | – | – | – | – | – |
| MeasuringTesting | – | – | – | – | – |
| TestingTesting | – | – | – | – | – |
| MarkingSurface | – | – | – | – | – |
| 3D waterjet cuttingMachining | – | – | – | – | – |
| 3D laser cuttingMachining | – | – | – | – | – |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Assembly center | gKteso AS Integrated | – | – | – | Bobingen |
| Assembly center | gKteso AS Base | – | – | – | Bobingen |
| Post-processing machine (milling, deburring, brushing, measuring, testing, marking) | gKteso DS Integrated | – | – | – | Bobingen |
| Post-processing machine (milling, deburring, brushing, measuring, testing, marking) | gKteso DS Base | – | – | – | Bobingen |
| Finishing machine (3D waterjet cutting, deburring, 3D laser cutting) | gKteso | – | – | – | Bobingen |
| Assembly robot | – | 3 per asse | – | – | Bobingen |
Additional services
Quality
gKteso is certified to ISO 9001. Measuring and testing are integrated as process steps in the machines to ensure reproducible quality in series production.
| Evidence | Bobingen |
|---|---|
| ISO 9001 |
Company history
gKteso has been developing machines for industrial production for more than 30 years.
Introduction of the new AS Base and AS Integrated assembly centers with three integrated robots per center.