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HALEX – Fertigung

Development, design and manufacturing of extrusion press tools and extrusion dies from 114 to 1,100 mm

HALEX Logo

HALEX WEISSENBURG GmbH

Weißenburg in Bavaria · Aldenhoven · Gussago (IT) · Verdello (IT)New on Amplifa

over 30 yearsExperience in extrusion toolmaking
4Locations (DE/IT)
114–1,100 mmTool diameter
Subsidiary of ExcoCorporate group

About HALEX

HALEX WEISSENBURG GmbH specialises in the development, design and manufacturing of extrusion press tools and extrusion dies. The complete product range covers tool dimensions from 114 mm to 1,100 mm as well as extrusion accessories and press equipment. Development, design, engineering and programming are carried out 100 percent in-house and are not outsourced. The company manufactures everything from one-offs and smallest batches through to large-volume series, and supports its customers even after toolmaking with on-site support and optimisation. The aluminium-bearing profiles produced with these tools find application in, among others, the automotive industry, industrial electronics, the construction industry, medical technology, electromobility, the transport industry and hydraulics. HALEX is a subsidiary of the Canadian Exco Technologies Limited and has four locations: Weißenburg and Aldenhoven in Germany as well as Gussago and Verdello in Italy.

Site
Weißenburg in Bavaria
Processes
Manufacture of extrusion press tools and extrusion dies (tool dimensions 114 mm to, Engineering, design, programming and manufacturing of extrusion press tools and press equipment, Manufacture of extrusion accessories (tools for profiles with diameters from 114 mm to 1,100 mm), Extrusion of hot aluminium through press tools to produce aluminium profiles, Quality assurance with modern testing and measurement methods, quality controls during production, Development and engineering of extrusion press tools, Manufacturing of extrusion press tools/extrusion dies (tool diameters 114–1,100 mm), Extrusion accessories
Materials
Aluminium
Certificates
QM system with modern testing and measurement methods
Industries
Automotive, Industrial electronics, Construction industry, Medical technology, Electromobility, Transport industry
  1. 01

    Development and engineering

  2. 02

    Design and programming

  3. 03

    Tool manufacturing

  4. 04

    Quality control and final inspection

  5. 05

    Assembly

  6. 06

    Support and optimisation at the customer

Materials and Manufacturing

Al

Aluminium

Hot aluminium is extruded at constant pressure through the press tools, from which aluminium profiles are created.

Locations

Weißenburg in Bavaria

DE

Headquarters / Production

Materials
Aluminium
Standort Aldenhoven

Aldenhoven

DE

Location / Production

Materials
Aluminium

Gussago (BS)

IT

Production site

Materials
Aluminium

Verdello (BG)

IT

Production site

Materials
Aluminium

Tools and Components

Extrusion press tool
Extrusion press toolToolmaking · Aluminium processing
Extrusion toolmaking Aldenhoven
Extrusion toolmaking AldenhovenToolmaking · Extrusion

Inside the production

Technical office – engineering and processes
Technical office – engineering and processes
Electrical discharge machining
Electrical discharge machining
Finishing
Finishing
Manufacturing at the Aldenhoven site
Manufacturing at the Aldenhoven site
Machining in extrusion toolmaking
Machining in extrusion toolmaking

Industries

AutomotiveIndustrial electronicsConstruction industryMedical technologyElectromobilityTransport industryHydraulicsAluminium processingMechanical engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of extrusion press tools and extrusion dies (tool dimensions 114 mm toEngineering–1100 mm–Smallest batchesAluminium
Engineering, design, programming and manufacturing of extrusion press tools and press equipmentEngineering––––Aluminium
Manufacture of extrusion accessories (tools for profiles with diameters from 114 mm to 1,100 mm)Engineering–1100 mm––Aluminium
Extrusion of hot aluminium through press tools to produce aluminium profilesForming––––Aluminium
Quality assurance with modern testing and measurement methods, quality controls during productionTesting–––––

Additional services

Development and engineering of extrusion press toolsManufacturing of extrusion press tools/extrusion dies (tool diameters 114–1,100 mm)Extrusion accessoriesPress equipmentDesign and programming (100% in-house, not outsourced)Support and optimisation after toolmakingOn-site visits/consultingManufacturing from one-offs to large-volume series

Quality

In addition to continuous quality controls during production, the products undergo a comprehensive final inspection prior to assembly. The continuous monitoring of QM systems, processes and products is carried out using modern testing and measurement methods.

EvidenceWeißenburg in Bavaria
QM system with modern testing and measurement methods

History

  1. Over 30 years of experience in the company

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