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Harzer Kartonagen – Fertigung

Transport packaging made of corrugated board and wood for industry, trade and online retail – FSC and IPPC certified.

Harzer Kartonagen Logo

Harzer Kartonagenfabrik Fritz Nickel GmbH & Co. KG

38685 Langelsheim (Astfeld) · Sankt AndreasbergNew on Amplifa

1953Founded
50+Employees
10.000.000 m²Board per year
60.000 m²Company premises
4,50 mWorking width Jumboline SL 400

About Harzer Kartonagen

Harzer Kartonagenfabrik Fritz Nickel GmbH & Co. KG has been developing and producing transport packaging made of corrugated board and wood since 1953. The product range includes folding and container boxes, honeycomb insert packaging, wooden crates, heavy-duty crates, special pallets and combination packaging of wood and corrugated board, also for overseas transport with load capacities of up to two tonnes. Production uses CNC-controlled machines such as boxmakers, inliners, slotters, die cutters, autoplatens and folding carton gluing machines; the fully automatic Jumboline SL 400 produces large-volume boxes with a working width of 4.50 m. Packaging samples are prototyped using CAD software and plotters. Availability is complemented by an in-house wood department, an express production line and an own fleet of five lorry trains. The third-generation family business supplies industry, trade and online retail from its site in Langelsheim (Astfeld) on the northern edge of the Harz mountains.

Site
Langelsheim (Astfeld)
Processes
Packaging made of corrugated board (box manufacturing), Packaging made of wood (own wood department, wooden crates, special pallets), Combination packaging made of wood and corrugated board, Folding and container boxes produced fully automatically (rotary die cutter,, Inliner processing: die cutting, creasing, printing, gluing, taping, folding from corrugated board, Prototyping of packaging with CAD software and plotters, Strapping (up to 30 packages/min, pallet strapping) and palletizing (1 pallet/min, up to 14 packing, Express production of standard sizes and custom dimensions
Materials
Corrugated board (FSC-certified), Solid board, Wood (IPPC-certified, sustainably produced), Aluminium scraper rail, Wood (IPPC-certified), Wood and corrugated board
Certificates
FSC (CoC), IPPC, FSC CoC (CU-COC-848181), IPPC (ISPM 15)
Founded
1953
Employees
50+
Industries
Industry, Trade, Online retail
  1. 01

    Consultation and quotation request

  2. 02

    Prototyping with CAD software and plotter

  3. 03

    Corrugated board processing (die cutting, creasing, printing, gluing, taping,

  4. 04

    Wood processing (wooden crates, special pallets)

  5. 05

    Strapping and palletizing

  6. 06

    Delivery with own vehicle fleet

Materials and processes

Wellpappe

Corrugated board (FSC-certified)

FSC-certified since 2017 (CU-COC-848181) for boxes made of sustainably produced board.

Vollpappe

Solid board

The company's original material, first processed at the Langelsheim site in 1972.

Holz

Wood (IPPC-certified)

For wooden crates, heavy-duty crates and special pallets with IPPC certificate for export packaging.

Kombi

Wood and corrugated board

Combination packaging for when packaging must be particularly stable yet lightweight.

Locations

Standort Langelsheim (Astfeld)

Langelsheim (Astfeld)

DE

Production and administration site

Lot size
Prototype to large-scale series
Materials
Corrugated board, solid board
  • Jumboline SL 400 (fully automatic folding/container board line, working width 4.50 m)
  • Inliner EMBA (die cutting, creasing, printing, gluing, taping, folding)
  • Extraction system with filter tower (approx. 11 m)
  • Strapping machine Uatri (Mosca, up to 30 packages/min)
  • Palletizing machine Uni-Pal (EDF Europe, 1 pallet/min, up to 14 packing patterns)
  • Pallet strapping machine KCA (Mosca)
  • Accumulating transport system with corner turners (E.N. Engineering)
  • CNC-controlled machines: boxmaker, slotter, die cutter, autoplaten, folding carton gluing machine
  • Plotters for packaging samples

Sankt Andreasberg

DE

Wood plant (acquired 2017, Holzwerk Raschke)

Materials
Wood

Components

Wooden crate / transport crate
Wooden crate / transport crateWood processing · Industry
Combination packaging wood pallet with cardboard
Combination packaging wood pallet with cardboardCombination packaging · Industry
Module boxes on pallet for multi-part products
Module boxes on pallet for multi-part productsCorrugated board · Industry
Special packaging for overseas transport
Special packaging for overseas transportWood · Export
Hinged-lid box
Hinged-lid boxCorrugated board · Online retail

Inside the production

Manufacturer of packaging made of corrugated board and wood
Manufacturer of packaging made of corrugated board and wood
Transport packaging made of corrugated board and wood
Transport packaging made of corrugated board and wood
Packaging for bicycles
Packaging for bicycles
Packaging for a ceramic wall-mounted toilet
Packaging for a ceramic wall-mounted toilet
Electronics packaging for online retail
Electronics packaging for online retail
Packaging for plates for online shipping
Packaging for plates for online shipping
Packaging for fire protection doors
Packaging for fire protection doors
Packaging for an aluminium scraper rail
Packaging for an aluminium scraper rail
Packaging for a wine bottle
Packaging for a wine bottle
FSC certification Harzer Kartonagen
FSC certification Harzer Kartonagen
IPPC certification Harzer Kartonagen
IPPC certification Harzer Kartonagen

Industries

IndustryTradeOnline retail

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Packaging made of corrugated board (box manufacturing)Packaging––––Corrugated board, Solid board
Packaging made of wood (own wood department, wooden crates, special pallets)Packaging––––Wood
Combination packaging made of wood and corrugated boardPackaging––––Wood, Corrugated board
Folding and container boxes produced fully automatically (rotary die cutter,Packaging–4.50 m (working width Jumboline SL 400)––Corrugated board
Inliner processing: die cutting, creasing, printing, gluing, taping, folding from corrugated boardPackaging––––Corrugated board
Prototyping of packaging with CAD software and plottersEngineering––––Corrugated board
Strapping (up to 30 packages/min, pallet strapping) and palletizing (1 pallet/min, up to 14 packingPackaging–––––
Express production of standard sizes and custom dimensionsPackaging––––Corrugated board
Heavy-duty crates / special packaging for overseas transport (load capacity up to 2 t)Packaging––2 t (load capacity packaging)–Wood
Honeycomb insert assemblyPackaging––––Corrugated board

12 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Jumboline SL 400 (fully automatic folding/container board line with rotary die cutter, 2 printingSL 4001Working width 4.50 m–Langelsheim
Inliner machine (die cutting, creasing, printing, gluing, taping, folding; chambered doctor bladeEMBA1––Langelsheim
Extraction system with filter tower (approx. 11 m high)–1––Langelsheim
Strapping machine 'Uatri' (up to 30 packages/min)Mosca Uatri1––Langelsheim
Palletizing machine 'Uni-Pal' (1 pallet/min, up to 14 packing patterns)EDF Europe Uni-Pal1––Langelsheim
Accumulating transport system with corner turners (plastic chains)E.N. Engineering–––Langelsheim
Pallet strapping machine KCAMosca KCA1––Langelsheim
Corrugated board processing machine (first one, inaugurated 1996)–––1996Langelsheim
Inliner EMBA 245 (announced, 'to be commissioned next year')EMBA 2451––Langelsheim
CNC-controlled machines for corrugated board (boxmaker, slotter, die cutter, autoplaten,––––Langelsheim
Plotter (packaging sample marking)––––Langelsheim
Strapping and palletizing machines (new 2021)–––2021Langelsheim

Additional services

Express productionown wood department (wooden crates, special pallets)combination packaging wood/corrugated boardprototyping with CAD/plottershipping with own vehicle fleet (5 lorry trains)warehousing with pallet spaces

Quality and certifications

Quality control of manufactured orders is among the tasks of the machine and plant operators in production. FSC (CU-COC-848181) and IPPC certifications document the use of sustainably produced materials.

EvidenceLangelsheim (Astfeld)
FSC CoC (CU-COC-848181)
IPPC (ISPM 15)

History

  1. 1953

    Foundation of the Harzer Kartonagenfabrik by Fritz and Eberhard Nickel in Bündheim (Bad Harzburg).

  2. 1972

    Relocation of the production site to Langelsheim/Astfeld; initially production of solid board.

  3. 1985

    Eberhard Nickel takes over management; surrounding plots of land are acquired in the following years.

  4. 1996

    Inauguration of the first corrugated board processing machine.

  5. 1998

    Klaus Nickel (3rd generation) becomes part of the management.

  6. 2004

    50th anniversary.

  7. 2010

    More than 30 employees.

  8. 2015

    Company premises of 60,000 m² with 13,200 m² of storage space; 35 employees process approx. 10 million m² of board per year; five lorry trains in the own fleet.

  9. 2016

    Uwe Borsutzky becomes managing director, Wenke Nickel becomes authorised signatory.

  10. 2017

    Acquisition of the Holzwerk Raschke in Sankt Andreasberg; first solar installation; FSC-certified for the first time; fleet extended by an 18-tonne truck.

  11. 2018

    65th birthday with more than 100 customers and business partners.

  12. 2021

    New strapping and palletizing machines commissioned.

  13. 2022

    New storage hall on Goslarsche Straße: +1,400 m² and 500 pallet spaces.

  14. 2023

    70 years of Harzer Kartonagen.

  15. 2025

    More than 50 employees develop and produce transport packaging.

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